Battery Testing Procedure
- STEP 1. Check the battery cables.
Remove the negative cable, then the positive cable. Check for dirty or corroded connections.
Q: Are the battery cables dirty or have corroded connections?
YES : Clean the battery cables. Then go to Step 2.
NO: Go to Step 2.
- STEP 2. Check the battery post.
Check for loose battery post.
Q: Are the battery post faulty?
Yes : Replace the battery. Then go to Step 4.
NO: Go to Step 3.
- STEP 3. Check the battery case and cover.
- Remove the hold-downs and shields.
- Check for broken/cracked case or cover.
Q: Is the battery case or cover faulty?
YES : Replace the battery. Then go to Step 4.
NO: Go to Step 4.
- STEP 4. Check the open circuit voltage.
- Turn the headlights on for 15 seconds.
- Turn the headlights off for two minutes to allow battery positive voltage to stabilize.
- Disconnect the battery cables.
- Read open circuit voltage.
Q: Is open circuit voltage 12.4 volts or more?
NO: Go to Step 6.
YES : Go to Step 5.
- STEP 5. Charge the battery.
Q: Charging the battery?
YES : Replace the battery. Then retest the battery, and then go to Step 4.
NO: Charge the battery at 5 amps for 15 hours. Then retest the battery, and then go to Step 4.
- STEP 6. Check the load test.
- Connect a load tester to the battery.
- Load the battery at the recommended discharge rate (See LOAD TEST RATE CHART ) for 15 seconds.
- Read voltage after 15 seconds, then remove load.
- Compare the measured value with the minimum voltage. (See LOAD TEST CHART .)
Q: Is the voltage higher than minimum voltage?
NO: Replace the battery. Then go to Step 4.
YES : The battery is normal.