Removal Procedure
WARNING: This page is about a different variant/trim than selected.
- Drain the fuel tank. Fuel Tank Draining
- Raise and support the vehicle. Lifting and Jacking the Vehicle
Rear Stabilizer Shaft Insulator Clamp Bolt (1) - Remove [4x]
- Remove both rear stabilizer shaft clamp (2) from the frame and let the stabilizer shaft hang.
Fuel Feed Hose (1) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Fuel Return Hose (2) - Disconnect - Plastic Collar Quick Connect Fitting Service
Fuel Tank Filler Vent Hose (1) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Fuel Tank Filler Hose Clamp (2) - Loosen
- Fuel Tank Filler Hose (3) - Remove
Place a suitable adjustable jack under the fuel tank.
- Strap fuel tank to jack.
- Fuel Tank Strap Bolt (1) - Remove [2x]
- Fuel Tank Strap (2) - Remove [2x]
Lower the fuel tank, allowing clearance to access connections at the top of the tank.
- Electrical Connector (1) - Disconnect
- Fuel Feed Hose Clip (2) - Disengage
- Wiring Harness Retainer (3) - Disengage
- Retainer (4) - Unclip
Fuel Tank (1) - Remove
- Remove the straps holding the fuel tank to the jack.
- Remove the jack.
Fuel Return Hose (1) - Disconnect and reposition - Plastic Collar Quick Connect Fitting Service
- Fuel Feed Hose (2) - Disconnect and reposition - Plastic Collar Quick Connect Fitting Service
- Fuel Tank Filler Vent Hose (3) - Disconnect and reposition - Plastic Collar Quick Connect Fitting Service
Fuel Sender Retainer (1) - Remove - CH - 45722 Fuel Sender Lock Ring Wrench (2)
Fuel Tank Fuel Pump Module (1) - Remove
- Fuel Sender Seal (2) - Remove and DISCARD