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Home >> Chevrolet >> 2024 >> Tahoe Commercial, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Engine Controls And Fuel - 3.0L (Lm2) Diesel - Repair Instructions (1 Of 2)) >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure

Installation Procedure

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  1. GM5671098Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Filler Pipe (1) - Install

  2. GM5617643Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Filler Hose (5) - Install

  3. CAUTION:

    Refer to Fastener Caution .

  4. Fuel Tank Filler Hose Clamp (4) - Tighten - Fastener Specifications
  5. Fuel Tank Filler Vent Hose (3) - Connect - Plastic Collar Quick Connect Fitting Service 
  6. Retainer (2) - Install
  7. Fuel Tank Filler Pipe Bracket Bolt (1) - Install and tighten - Fastener Specifications
  8. GM5617642Courtesy of GENERAL MOTORS COMPANY

    Retainer (2) - Install

  9. Fuel Tank Filler Pipe Bracket Bolt (1) - Install and tighten - Fastener Specifications
  10. GM5617636Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Install

  11. Lower the vehicle.
  12. GM5808255Courtesy of GENERAL MOTORS COMPANY

    Reposition the emission reduction fluid tank filler pipe (3) back into place.

  13. Emission Reduction Fluid Tank Filler Pipe (3) - Install
  14. Reposition the fuel tank filler and emission reduction fluid tank filler pipe assembly (1) to gain access to bolts.
  15. Emission Reduction Fluid Tank Filler Upper Pipe Bolt (2) - Install and tighten [3x] - Fastener Specifications
  16. GM5617633Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Filler Pipe Housing Bolt (1) - Install and tighten [3x] - Fastener Specifications

  17. GM5582308Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Filler Pipe Housing (2) - Install NEW

  18. Press the fuel tank filler pipe housing depressions (1) to the body side outer panel until fully seated.
  19. Ensure the fuel tank filler pipe housing seal is full seated to the filler pipe.
  20. Install the emission reduction fluid tank filler pipe cap.
  21. GM5582306Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    When replacing the fuel tank filler pipe housing or door, always install NEW fuel labels to the component that was replaced.

    Fuel Tank Filler Door (1) - Install

  22. Refill the fuel tank.