Installation Procedure
Camshaft Position Sensor (2) - Install
- Camshaft Position Sensor Bolt (1) - Install and tighten - Fastener Specifications
- Connect the camshaft position sensor electrical connector.
- Install the engine wiring harness.
Install the exhaust gas recirculation valve cooling return hose (3) to the exhaust gas recirculation valve.
- Exhaust Gas Recirculation Valve Cooling Feed Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Exhaust Gas Recirculation Valve Inlet Gasket (3) - Install NEW
- Install the exhaust gas recirculation valve (2) with the exhaust gas recirculation cooler inlet pipe and do not tighten.
- Exhaust Gas Recirculation Valve Bolt (1) - Install [2x] - Fastener Specifications
- Connect the exhaust gas recirculation valve electrical connector.
Exhaust Gas Recirculation Valve Cooling Feed Hose (2) - Install
- Exhaust Gas Recirculation Valve Cooling Feed Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Exhaust Gas Recirculation Cooler Water Bypass Inlet Hose (2) @Exhaust Gas Recirculation Pipe Clip (1) - Install
Thermostat Bypass Hose (3) @Exhaust Gas Recirculation Cooler Inlet Pipe - Install
- Exhaust Gas Recirculation Valve Cooling Return Hose (2) @Exhaust Gas Recirculation Cooler Inlet Pipe - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Exhaust Gas Recirculation Manifold Cooling Return Hose (2) @Exhaust Gas Recirculation Cooler Inlet Pipe - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Install a NEW exhaust gas recirculation cooler inlet pipe gasket (3).
- Install a NEW exhaust gas recirculation pipe seal (2).
- Install the exhaust gas recirculation cooler outlet pipe (1).
Exhaust Gas Recirculation Outlet Pipe Bolt (1) - Install and tighten [2x] - Fastener Specifications
Exhaust Gas Recirculation Outlet Pipe Bolt (2) - Install and tighten - Fastener Specifications
- Install the turbocharger coolant return hose clip (1).
Turbocharger Coolant Feed and Return Pipe Bolt (3) - Install and tighten - Fastener Specifications
- NOTE:
Support the exhaust gas recirculation pipe when loosening/tightening the bolts to ensure the pipe is not deformed.
Exhaust Gas Recirculation Cooler Bolt (1) - Install and tighten [2x] - Fastener Specifications
Engine Coolant Air Bleed Hose (2) - Reposition
- Engine Coolant Outlet Pipe Bracket Bolt (1) - Install and tighten - Fastener Specifications
Install the rear engine wiring harness channel (2).
- Engine Wiring Harness Bracket Nut (1) - Install and tighten [3x] - Fastener Specifications
Air Cleaner Outlet Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
Plenum Front Panel Outer Reinforcement (1) - Install - Plenum Front Panel Outer Reinforcement Removal and Installation
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
Air Cleaner Outlet Front Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten [2x] - Fastener Specifications
- Fill the cooling system to the proper level. Cooling System Draining and Filling (Static LM2) , or Cooling System Draining and Filling (GE 47716 LM2)
- Check the cooling system for leaks.
- Inspect the exhaust system for leaks.
Refer to Fastener Caution .