Removal Procedure
- Oil Filler Cap - Remove
Intake Manifold Cover Bolt (1) - Remove
- Intake Manifold Cover (2) - Remove
- Install the oil filler cap after removal of the intake manifold cover to prevent debris from falling into the engine.
- Drain the cooling system. Cooling System Draining and Filling (Static LM2) , or Cooling System Draining and Filling (GE 47716 LM2)
- Drain the engine oil. Engine Oil and Oil Filter Replacement
- NOTE:
Some components not shown for graphic clarity.
Engine Wiring Harness Bracket Nut (1) - Remove [2x]
- Engine Wiring Harness Bracket Bolt (2) - Remove
- Reposition the engine wiring harness channel (3) away from the front of the engine.
Remove the fuel injector wiring harness connector (1) from the engine coolant air bleed bracket.
Remove the upper left upper coolant air bleed hose bolt (1) and position the left upper air bleed hose aside.
- NOTE:
It is not necessary to remove both gaskets.
Turbocharger Coolant Feed and Return Pipe Gasket- Left Side Upper (1) - Remove and DISCARD
{If equipped} Engine Wiring Harness Ground Bolt (1) - Remove
- {If equipped} Ground Cable (2) - Position aside
- NOTE:
Air bleed hose assembly removed for clarity.
Install the EN-36857 Engine Lift Bracket (1) to the front left side of the cylinder head as shown using the EN-51768 Engine Support Fixture Adaptor Bolt - M8 (2).
- Front Wheelhouse Liner-Left Side - Remove - Front Wheelhouse Liner Replacement
Place a drain pan under the vehicle.
- Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose Clamp (1) - Disengage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (2) - Remove
Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose Clamp (1) - Disengage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose (2) - Remove
Fuel Heater Inlet and Outlet Bolt (3) - Remove
Transmission Fluid Cooler Pipe Nut (1) - Remove [2x]
- Transmission Fluid Cooler Pipe Bolt (2) - Remove
- NOTE:
Some components not shown for graphic clarity.
Transmission Fluid Cooler Pipe (1) - Remove
- Transmission Fluid Cooler Seal (2) - Remove and DISCARD
- Transmission Fluid Cooler Pipe Seal (3) - Remove and DISCARD [2x]
- Cap the fittings and plug the holes when removing the transmission fluid cooler pipes.
Automatic Transmission Fluid Cooling Exchanger Nut (2) - Remove
- Automatic Transmission Fluid Cooling Exchanger Bolt (1) - Remove [2x]
Automatic Transmission Fluid Cooling Exchanger (1) - Remove
Thermostat Bypass Hose Clamp (1) - Disengage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Engine Oil Cooler Coolant Inlet Hose Clamp (2) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Engine Oil Cooler Coolant Outlet Hose (3) @Engine Oil Cooler - Remove
- Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (4) @Engine Oil Cooler - Remove
- Engine Oil Cooler Coolant Inlet Hose (5) @Engine Oil Cooler - Remove
Engine Oil Cooler Bolt (1) - Remove [5x]
Engine Oil Cooler - (1) Remove
- Engine Oil Cooler Gasket (2) - Remove and DISCARD
- Engine Oil Cooler Gasket (3) - Remove and DISCARD
- Detach engine coolant heater cord retainers and position aside as necessary.
Wiring Harness Retainer - Release
- Working through the wheelhouse opening remove and DISCARD the 3 engine mount frame side bolts (1).
- Raise the engine with a suitable lifting device to remove the engine mount.
Remove and DISCARD the 2 engine mount engine side bolts (1).
- If equipped, disconnect electrical connector at the rear of engine mount.
Engine Mount (1) - Remove
When raising or supporting the engine for any reason, do not use a jack under the oil pan, any sheet metal, or the crankshaft pulley. Lifting the engine in an unapproved manner may cause component damage.
When raising the engine only raise enough to separate the engine mount from the engine mount bracket. Raising any further will require removal of the fan shroud or the exhaust pipe.