Installation Procedure
Engine Mount (1) - Install
- If equipped, connect electrical connector at the rear of engine mount.
If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Install and tighten the 2 NEW engine mount engine side bolts (1). Fastener Specifications
- Lower the engine.
If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Install and tighten the 3 NEW engine mount frame side bolts (1). Fastener Specifications
- Remove the lifting device from the EN-36857 Engine Lift Bracket.
- Position and attach engine coolant heater cord retainers as necessary.
Engine Oil Cooler Gasket (3) - Install NEW
- Engine Oil Cooler Gasket (2) - Install NEW
- Engine Oil Cooler (1) - Install
Engine Oil Cooler Bolt (1) - Install and tighten [5x] - Fastener Specifications
Engine Oil Cooler Coolant Inlet Hose (5) @Engine Oil Cooler - Install
- Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (4) @Engine Oil Cooler - Install
- Engine Oil Cooler Coolant Outlet Hose (3) @Engine Oil Cooler - Install
- Engine Oil Cooler Coolant Inlet Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Thermostat Bypass Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Automatic Transmission Fluid Cooling Exchanger (1) - Install
Automatic Transmission Fluid Cooling Exchanger Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Automatic Transmission Fluid Cooling Exchanger Nut (2) - Install and tighten - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Remove the caps from the fittings and plugs from the holes before installing the transmission fluid cooler pipes.
- Transmission Fluid Cooler Seal (2) - Install NEW
- Transmission Fluid Cooler Pipe Seal (3) - Install NEW [2x]
- Transmission Fluid Cooler Inlet and Outlet Pipe (1) - Install
Transmission Fluid Cooler Pipe Bolt (2) - Install and tighten - Fastener Specifications
- Transmission Fluid Cooler Pipe Nut (1) - Install and tighten [2x] - Fastener Specifications
Fuel Heater Inlet and Outlet Bolt (3) - Install and tighten - Fastener Specifications
Front Axle Propeller Shaft (3) - Install
Align the reference marks made between the front axle propeller shaft (1) and the front differential drive pinion gear yoke.
- Front Axle Propeller Shaft Washer (3) - Install [3x]
- If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Install the 6 front axle propeller shaft bolts (2) and tighten in a crisscross pattern. Fastener Specifications
Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose (2) - Install
- Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (2) - Install
- Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Front Wheelhouse Liner - Install - Front Wheelhouse Liner Replacement
Remove the EN-36857 Engine Lift Bracket (1) from the front left side of the cylinder head using EN-51768 Engine Support Fixture Adaptor Bolt - M8 (2).
Turbocharger Coolant Feed and Return Pipe Gasket- Right Side Upper (1) - Install NEW
Install the right upper coolant air bleed hose bolt (1). Fastener Specifications
{If equipped} Ground Cable (2) - Install
- {If equipped} Engine Wiring Harness Ground Bolt (1) - Install and tighten - Ground Repair
Install the fuel injector wiring harness connector (1) to the engine coolant air bleed bracket.
- NOTE:
Some components not shown for graphic clarity.
Position the engine wiring harness channel (3) to the front of the engine.
- Engine Wiring Harness Bracket Bolt (2) - Install and tighten - Fastener Specifications
- Engine Wiring Harness Bracket Nut (1) - Install and tighten [2x] - Fastener Specifications
- Oil Filler Cap - Remove
Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
- Fill the cooling system. Cooling System Draining and Filling (Static LM2) , or Cooling System Draining and Filling (GE 47716 LM2)
- Fill the engine oil to the proper level with NEW engine oil. Engine Oil and Oil Filter Replacement
- Check the transmission fluid level. Transmission Fluid Level and Condition Check
Refer to Fastener Caution .