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Home >> Chevrolet >> 2024 >> Tahoe Commercial, 4WD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Repair Instructions >> Rear Brake Shield Replacement (Z56) >> Installation Procedure

Installation Procedure

  1. Clean any debris and corrosion from the steering knuckle bearing pilot bore.
  2. Apply a thin coating of grease evenly ensuring complete coverage of the knuckle pilot bore only. Adhesives, Fluids, Lubricants, and Sealers
  3. GM5539276Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure that the rear wheel hub seals are properly seated in the grooves of the rear suspension knuckle.

    Rear Wheel Hub Seal (3) - Install NEW [2x]

  4. Rear Brake Shield (2) - Install
  5. Rear Wheel Hub (1) - Install
  6. GM5582442Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.

    CAUTION:

    Refer to Fastener Caution .

    Rear Wheel Hub Bolt (1) - Install NEW and tighten [4x] - Fastener Specifications

  7. GM5600941Courtesy of GENERAL MOTORS COMPANY

    Position the chassis rear wiring harness bracket (1) into place.

  8. Chassis Rear Wiring Harness Bracket Bolt (2) - Install and tighten - Fastener Specifications
  9. GM5539252Courtesy of GENERAL MOTORS COMPANY

    Rear Wheel Speed Sensor (2) - Install

  10. Rear Wheel Speed Sensor Wiring Harness Bolt (1) - Install and tighten - Fastener Specifications
  11. NOTE:

    Whenever the brake rotor has been separated from the hub/axle flange, any rust or contaminates should be cleaned from the hub/axle flange and the brake rotor mating surfaces. Failure to do this may result in excessive assembled lateral runout (LRO) of the brake rotor, which could lead to brake pulsation.

  12. Using the CH-42450-A  Wheel Hub Resurfacing Kit, thoroughly clean any rust or corrosion from the mating surface of the hub/axle flange.
  13. Using the CH-41013  Rotor Resurfacing Kit, thoroughly clean any rust or corrosion from the mating surface and mounting surface of the brake rotor.
  14. Inspect the mating surfaces of the hub/axle flange and the rotor to ensure there are no foreign particles or debris remaining.
  15. GM5519598Courtesy of GENERAL MOTORS COMPANY

    Rear Brake Rotor (2) - Install

  16. Rear Brake Rotor Bolt (1) - Install and tighten - Fastener Specifications 
  17. GM5519599Courtesy of GENERAL MOTORS COMPANY

    If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers 
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  18. Install the rear brake caliper and bracket (1).
  19. Rear Brake Caliper Bracket Bolt (2) - Install [2x] - Fastener Specifications 
  20. GM5519601Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @Rear Parking Brake Actuator - Connect

  21. GM5519563Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Rear disc brake pad wear sensor heads are brittle and should be handled with care when installing.

    {If equipped} Rear Disc Brake Pad Wear Sensor (2) @Rear Disc Brake Pad - Install

  22. {If equipped} Rear Brake Bleeder Valve Cap (1) - Install
  23. Have an assistant apply the brakes.
  24. GM5539113Courtesy of GENERAL MOTORS COMPANY

    Rear Wheel Drive Shaft Nut (1) - Install NEW and tighten - Fastener Specifications

  25. Install the tire and wheel assembly. Tire and Wheel Removal and Installation (Steel Wheel) , or Tire and Wheel Removal and Installation (Aluminum Wheel)
  26. Remove the support and lower the vehicle.
  27. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1/5W4) , or Battery Negative Cable Disconnection and Connection (KL9)
  28. Calibrate the park brake. Park Brake Calibration