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Home >> Chevrolet >> 2024 >> Tahoe Commercial, 4WD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Repair Instructions >> Front Disc Brake Pads Replacement (J61) >> Installation Procedure

Installation Procedure

  1. GM5517192Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The disc brake pad must be positioned with the wear sensor at the disc brake pad leading edge.

    Front Disc Brake Pad (1) - Install [2x]

  2. GM5517219Courtesy of GENERAL MOTORS COMPANY

    Front Brake Caliper Guide Pin (1) - Install [2x]

  3. GM5517223Courtesy of GENERAL MOTORS COMPANY

    Front Disc Brake Pad Retaining Spring (1) - Install NEW

  4. GM6444865Courtesy of GENERAL MOTORS COMPANY

    Ensure the upper and lower ends of the front disc brake pad retaining spring (2) are seated in the narrowed part of the front brake caliper guide pin (1) and the thinner ends of the front disc brake pad retaining spring are pressing on the backing plate of the front disc brake pads (3).

  5. GM5517212Courtesy of GENERAL MOTORS COMPANY

    Front Brake Caliper Guide Pin Clip (1) - Install [2x]

  6. GM5517176Courtesy of GENERAL MOTORS COMPANY

    {If equipped} Front Disc Brake Pad Wear Sensor (1) - Install NEW

  7. GM5024323Courtesy of GENERAL MOTORS COMPANY

    {If equipped} Connect the electrical connector. (1)

  8. Install the front tire and wheel assemblies. Tire and Wheel Removal and Installation (Steel Wheel) , or Tire and Wheel Removal and Installation (Aluminum Wheel)
  9. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  10. Slowly release the brake pedal.
  11. Wait 15 seconds, then repeat steps 9 - 10 until a firm brake pedal is obtained. This will properly seat the front brake caliper pistons and front disc brake pads.
  12. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1/5W4) , or Battery Negative Cable Disconnection and Connection (KL9)
  13. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Brake Master Cylinder Reservoir Filling
  14. {If equipped} Using a scan tool, relearn the front disc brake pad wear sensor. Brake Pad Life Monitoring Reset 
  15. Burnish the brake pads and rotors.
    1. Select a smooth road with little or no traffic.
    2. Accelerate the vehicle to 48 km/h (30 mph).
    3. NOTE:

      Use care to avoid overheating the brakes while performing this step.

    4. Using moderate to firm pressure, apply the brakes to bring the vehicle to a stop. Do not allow the brakes to lock.
    5. Repeat steps 15.2 and 15.3 until approximately 20 stops have been completed. Allow sufficient cooling periods between stops in order to properly burnish the brake pads and rotors.