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Home >> Chevrolet >> 2024 >> Tahoe Commercial, 4WD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Repair Instructions >> Front Disc Brake Pads Replacement (J55) >> Installation Procedure

Installation Procedure

  1. Use a suitable tool to compress the front brake caliper pistons into the front brake caliper.
  2. NOTE:

    When pistons are pushed in, ensure all four piston dust boots are correctly seated and sitting below the piston (s) face. This will ensure the dust boots do not contact the adhesive on the back of the brake pad assembly.

  3. Apply approximately 0.09 - 0.15 g (0.003 - 0.005 oz)  of anti-seize lubricant to each end of the disc brake pad abutments which contact the brake caliper. Adhesives, Fluids, Lubricants, and Sealers 
  4. GM5529024Courtesy of GENERAL MOTORS COMPANY

    Front Disc Brake Pad Retaining Spring (1) - Install NEW

  5. GM5527906Courtesy of GENERAL MOTORS COMPANY

    Front Disc Brake Outer Pad (1) - Install

  6. GM5527896Courtesy of GENERAL MOTORS COMPANY

    Front Disc Brake Inner Pad (1) - Install

  7. GM5529061Courtesy of GENERAL MOTORS COMPANY

    Front Disc Brake Pad Pin (1) - Install [2x]

  8. GM5527941Courtesy of GENERAL MOTORS COMPANY

    Front Brake Caliper (1) - Install

  9. GM5527938Courtesy of GENERAL MOTORS COMPANY

    If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers 
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  10. Front Brake Caliper Bolt (1) - Install and tighten [2x] - Fastener Specifications 
  11. GM5527943Courtesy of GENERAL MOTORS COMPANY

    Front Brake Hose Bracket Bolt (1) - Install and tighten - Fastener Specifications

  12. Install the front tire and wheel assemblies. Tire and Wheel Removal and Installation (Steel Wheel) , or Tire and Wheel Removal and Installation (Aluminum Wheel)
  13. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  14. Slowly release the brake pedal.
  15. Wait 15 seconds, then repeat steps 12 - 13 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
  16. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1/5W4) , or Battery Negative Cable Disconnection and Connection (KL9)
  17. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Brake Master Cylinder Reservoir Filling
  18. Burnish the brake pads and rotors.
    1. Select a smooth road with little or no traffic.
    2. Accelerate the vehicle to 48 km/h (30 mph).
    3. NOTE:

      Use care to avoid overheating the brakes while performing this step.

    4. Using moderate to firm pressure, apply the brakes to bring the vehicle to a stop. Do not allow the brakes to lock.
    5. Repeat steps 17.2 and 17.3 until approximately 20 stops have been completed. Allow sufficient cooling periods between stops in order to properly burnish the brake pads and rotors.