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Home >> Chevrolet >> 2024 >> Tahoe Commercial, 4WD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Repair Instructions >> Front Brake Shield Replacement (F48 & Z56) >> Installation

Front Brake Shield Replacement (F48 & Z56): Installation

  1. Clean any debris and corrosion from the steering knuckle bearing pilot bore.
  2. Apply a thin coating of grease evenly ensuring complete coverage of the steering knuckle pilot bore only. Adhesives, Fluids, Lubricants, and Sealers
  3. GM5580473Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure that the front wheel hub seals are properly seated in the grooves of the steering knuckle.

    Front Wheel Hub Seal (3) - Install NEW [2x]

  4. Front Brake Shield (2) - Install
  5. Front Wheel Hub (1) - Install
  6. GM5595872Courtesy of GENERAL MOTORS COMPANY

    Reposition the front wheel drive half shaft as necessary to install the front wheel hub bolts (1).

  7. CAUTION:

    This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.

    CAUTION:

    Refer to Fastener Caution .

  8. Front Wheel Hub Bolt (1) - Install NEW and tighten [4x] - Fastener Specifications
  9. GM5582409Courtesy of GENERAL MOTORS COMPANY

    Steering Linkage Outer Tie Rod Nut (1) - Install and tighten - Fastener Specifications

  10. GM5580470Courtesy of GENERAL MOTORS COMPANY

    Front Wheel Speed Sensor Wiring Harness (1) - Install

  11. Front Wheel Speed Sensor Bolt (2) - Install and tighten - Fastener Specifications
  12. NOTE:

    Whenever the brake rotor has been separated from the hub/axle flange, any rust or contaminates should be cleaned from the hub/axle flange and the brake rotor mating surfaces. Failure to do this may result in excessive assembled lateral runout (LRO) of the brake rotor, which could lead to brake pulsation.

  13. Using the CH-42450-A  Wheel Hub Resurfacing Kit, thoroughly clean any rust or corrosion from the mating surface of the hub/axle flange.
  14. Using the CH-41013  Rotor Resurfacing Kit, thoroughly clean any rust or corrosion from the mating surface and mounting surface of the brake rotor.
  15. Inspect the mating surfaces of the hub/axle flange and the rotor to ensure there are no foreign particles or debris remaining.
  16. GM5518507Courtesy of GENERAL MOTORS COMPANY

    Front Brake Rotor (2) - Install

  17. Front Brake Rotor Bolt (1) - Install and tighten - Fastener Specifications 
  18. GM5518506Courtesy of GENERAL MOTORS COMPANY

    If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers 
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  19. Front Brake Caliper (1) - Install
  20. Front Brake Caliper Bolt (2) - Install and tighten [2x] - Fastener Specifications 
  21. GM5600128Courtesy of GENERAL MOTORS COMPANY

    {If equipped} Position the front disc brake pad wear sensor wiring harness (1) into place.

  22. {If equipped} Front Disc Brake Pad Wear Sensor Retainer (2) - Install
  23. GM5527943Courtesy of GENERAL MOTORS COMPANY

    Front Brake Hose Bracket Bolt (1) - Install and tighten - Fastener Specifications

  24. Have an assistant apply the brakes.
  25. GM5580467Courtesy of GENERAL MOTORS COMPANY

    Front Wheel Drive Shaft Nut (1) - Install NEW and tighten - Fastener Specifications

  26. Install the front tire and wheel assembly. Tire and Wheel Removal and Installation (Steel Wheel) , or Tire and Wheel Removal and Installation (Aluminum Wheel)
  27. Remove the support and lower the vehicle.
  28. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1/5W4) , or Battery Negative Cable Disconnection and Connection (KL9)