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Home >> Chevrolet >> 2023 >> Tahoe SSV >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Controls And Fuel - 3.0L (Lm2) Diesel - Repair Instructions (2 Of 2)) >> Repair Instructions >> Exhaust Gas Recirculation Cooler Replacement >> Installation Procedure

Installation Procedure

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  1. GM5210912Courtesy of GENERAL MOTORS COMPANY

    Install the exhaust gas recirculation cooler (1).

  2. GM5210911Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Exhaust Gas Recirculation Cooler Nut (1) - Install and tighten [4x] - Fastener Specifications

  3. GM5186755Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Pipe Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications

  4. GM5633404Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Inlet Pipe Gasket- Upper (4) - Install NEW

  5. Exhaust Gas Recirculation Cooler Inlet Pipe Gasket- Lower (3) - Install NEW
  6. Exhaust Gas Recirculation Pipe (2) - Install
  7. Exhaust Gas Recirculation Cooler Inlet Pipe Bolt (1) - Install and tighten [4x] - Fastener Specifications
  8. GM5810589Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Inlet Pipe (2) - Install

  9. Clamp@Exhaust Gas Recirculation Cooler Inlet Pipe (1) - EngageDisengage - Hose Clamp Replacement Guidelines - Spring Type
  10. GM5810588Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Outlet Pipe (2) - Install

  11. Clamp@Exhaust Gas Recirculation Cooler Outlet Pipe (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  12. Front Wheelhouse Liner-Right Side (3) - Install - Front Wheelhouse Liner Replacement
  13. GM5633190Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Valve Cooler Gasket (2) - Install NEW

  14. Exhaust Gas Recirculation Valve (1) @Exhaust Gas Recirculation Cooler - Install
  15. GM5810587Courtesy of GENERAL MOTORS COMPANY

    Heater Outlet Hose Bracket (4) - Install

    16. CAUTION:

    Refer to Component Fastener Tightening Caution .

  16. Exhaust Gas Recirculation Cooler Temperature Sensor (2) - Install and tighten - Fastener Specifications
  17. Connect the exhaust gas recirculation cooler temperature sensor electrical connector.
  18. Exhaust Gas Recirculation Pipe Bolt (1) - Install and tighten [2x] - Fastener Specifications
  19. GM5207736Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Pipe Bolt (2) - Install and tighten [2x] - Fastener Specifications

  20. GM5810587Courtesy of GENERAL MOTORS COMPANY

    Heater Outlet Hose Bracket Nut (3) - Install and tighten - Fastener Specifications

  21. GM5615033Courtesy of GENERAL MOTORS COMPANY

    Exhaust Pressure Sensor Pipe (1) - Install

  22. GM5155644Courtesy of GENERAL MOTORS COMPANY

    Exhaust Pressure Sensor Hose Clamp (1) @Exhaust Pressure Sensor Pipe (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type

  23. GM5387805Courtesy of GENERAL MOTORS COMPANY

    Exhaust Pressure Sensor Pipe (1) - Install

  24. GM5156615Courtesy of GENERAL MOTORS COMPANY

    Exhaust Pressure Sensor Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type

  25. Plenum Front Panel Outer Reinforcement (1) - Install - Plenum Front Panel Outer Reinforcement Removal and Installation
  26. Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716 L84, L87)Cooling System Draining and Filling (Static L84, L87)Cooling System Draining and Filling (Static LM2)Cooling System Draining and Filling (GE 47716 LM2)
  27. Start the engine and check for exhaust leaks.
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