Installation Procedure
Camshaft Position Sensor (2) - Install
- Camshaft Position Sensor Bolt (1) - Install and tighten - Fastener Specifications
- Connect the camshaft position sensor electrical connector.
- Install the engine wiring harness.
Install the exhaust gas recirculation valve cooling return hose (3) to the exhaust gas recirculation valve.
- Exhaust Gas Recirculation Valve Cooling Feed Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Exhaust Gas Recirculation Valve Inlet Gasket (3) - Install NEW
- Install the exhaust gas recirculation valve (2) with the exhaust gas recirculation cooler inlet pipe and do not tighten.
- Exhaust Gas Recirculation Valve Bolt (1) - Install [2x] - Fastener Specifications
- Connect the exhaust gas recirculation valve electrical connector.
Exhaust Gas Recirculation Valve Cooling Feed Hose (2) - Install
- Exhaust Gas Recirculation Valve Cooling Feed Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Exhaust Gas Recirculation Cooler Water Bypass Inlet Hose (2) @Exhaust Gas Recirculation Pipe Clip (1) - Install
Thermostat Bypass Hose (3) @Exhaust Gas Recirculation Cooler Inlet Pipe - Install
- Exhaust Gas Recirculation Valve Cooling Return Hose (2) @Exhaust Gas Recirculation Cooler Inlet Pipe - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Exhaust Gas Recirculation Manifold Cooling Return Hose (2) @Exhaust Gas Recirculation Cooler Inlet Pipe - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Install a NEW exhaust gas recirculation cooler inlet pipe gasket (3).
- Install a NEW exhaust gas recirculation pipe seal (2).
- Install the exhaust gas recirculation cooler outlet pipe (1).
Exhaust Gas Recirculation Outlet Pipe Bolt (1) - Install and tighten [2x] - Fastener Specifications
Exhaust Gas Recirculation Outlet Pipe Bolt (2) - Install and tighten - Fastener Specifications
- Install the turbocharger coolant return hose clip (1).
Turbocharger Coolant Feed and Return Pipe Bolt (3) - Install and tighten - Fastener Specifications
- NOTE:
Support the exhaust gas recirculation pipe when loosening/tightening the bolts to ensure the pipe is not deformed.
Exhaust Gas Recirculation Cooler Bolt (1) - Install and tighten [2x] - Fastener Specifications
Engine Coolant Air Bleed Hose (2) - Reposition
- Engine Coolant Outlet Pipe Bracket Bolt (1) - Install and tighten - Fastener Specifications
Install the rear engine wiring harness channel (2).
- Engine Wiring Harness Bracket Nut (1) - Install and tighten [3x] - Fastener Specifications
Air Cleaner Outlet Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
Plenum Front Panel Outer Reinforcement (1) - Install - Plenum Front Panel Outer Reinforcement Removal and Installation
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
Air Cleaner Outlet Front Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten [2x] - Fastener Specifications
- Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716 L84, L87)Cooling System Draining and Filling (Static L84, L87)Cooling System Draining and Filling (Static LM2)Cooling System Draining and Filling (GE 47716 LM2)
- Check the cooling system for leaks.
- Inspect the exhaust system for leaks.
Refer to Fastener Caution .