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Home >> Chevrolet >> 2023 >> Tahoe SSV >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (Engine Mechanical - 3.0L (Lm2) Diesel - Repair Instructions (1 Of 11)) >> Repair Instructions >> Drive Belt Tensioner Replacement >> Installation Procedure

Installation Procedure

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  1. GM5181525Courtesy of GENERAL MOTORS COMPANY

    Drive Belt Tensioner (2) - Install

    2. CAUTION:

    Refer to Fastener Caution .

  2. Drive Belt Tensioner Bolt (1) - Install and tighten - Fastener Specifications
  3. GM5438942Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Upon removal of the belt idler pulley, the retainer (3) and spacer (2) may detach from the pulley (1). If reinstalling the belt idler pulley, ensure the proper orientation, as shown before reassembling the belt idler pulley.

    If necessary, ensure belt idler pulley components are installed in the proper orientation.

  4. GM5179969Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Component Fastener Tightening Caution .

    Belt Idler Pulley (1) - Install and tighten - Fastener Specifications

  5. GM5174667Courtesy of GENERAL MOTORS COMPANY

    Install the accessory drive primary belt (2) to the vehicle.

  6. Rotate the accessory drive primary belt tensioner (1) clockwise.
    7. NOTE:

    Ensure the proper routing of the accessory drive primary belt.

  7. Install the accessory drive primary belt (2) around all pulleys.
  8. GM5619156Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Engine Front Cover (2) - Install

  9. GM5591893Courtesy of GENERAL MOTORS COMPANY

    {without RC1} Install the front bumper fascia extension.

      NOTE:

      Quantity of fasteners may vary based on option content.

    1. Front Bumper Fascia Extension (4) - Install
      2. CAUTION:

      Refer to Fastener Caution .

    2. Front Bumper Fascia Extension Bolt (3) @Underbody Skid Shield - Install and tighten [2x] - Fastener Specifications
    3. Front Bumper Fascia Extension Bolt (2) - Install and tighten [4x] - Fastener Specifications
    4. GM5540946Courtesy of GENERAL MOTORS COMPANY

      Front Bumper Fascia Extension (1) - Install

    5. GM5540945Courtesy of GENERAL MOTORS COMPANY

      Front Bumper Fascia Extension Bolt (2) - Install and tighten [8x] - Fastener Specifications

    6. Front Bumper Fascia Air Deflector Bolt (1) - Install and tighten [10x] - Fastener Specifications
  10. GM5519593Courtesy of GENERAL MOTORS COMPANY

    {with RC1} Install the underbody splash shield.

    1. Underbody Splash Shield (1) - Install
    2. GM5519590Courtesy of GENERAL MOTORS COMPANY

      Underbody Splash Shield Bolt (2) - Install and tighten [4x] - Fastener Specifications

    3. Front Bumper Fascia Skid Plate Bolt (1) - Install and tighten [4x] - Fastener Specifications
  11. Lower the vehicle.
  12. GM5619156Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Push down and rearward on the engine front cover (2) to engage the 5 retaining grommets to the ball studs.

  13. Engine Front Cover Bolt (1) - Install and tighten - Fastener Specifications
  14. GM5572432Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Left side shown, right side similar.

    Front End Sheet Metal Diagonal Brace- Left Side and Right Side (2) - Install [2x]

  15. If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  16. Front End Sheet Metal Diagonal Brace Bolt- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
  17. GM5617832Courtesy of GENERAL MOTORS COMPANY

    Intake Air Splash Shield (2) - Install

  18. Intake Air Baffle Retainer (1) - Install [9x]
  19. GM5541781Courtesy of GENERAL MOTORS COMPANY

    { If equipped }Hood Secondary Latch Release Handle (2) - Install

  20. { If equipped }Hood Latch Actuator Bolt (1) - Install and tighten [2x] - Fastener Specifications
  21. GM5156884Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor and Condenser Hose (1) - Install

  22. Air Conditioning Compressor and Condenser Hose Clip (2) - Clip [4x]
  23. GM5158506Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Surge Tank (2) - Install

  24. Charge Air Cooler Coolant Reservoir Bolt (1) - Install and tighten - Fastener Specifications
  25. Oil Filler Cap - Remove
  26. GM5171779Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Cover (2) - Install

  27. Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
  28. Oil Filler Cap - Install
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