Reductant System Warning Malfunction Service Bay Test
Tailpipe outlet exhaust temperature will be greater than 300°C (572°F) during this procedure. To help prevent personal injury or property damage from fire or burns, perform the following:
- Do not connect any shop exhaust removal hoses to the vehicle tailpipe.
- Park the vehicle outdoors and keep people, other vehicles, and combustible material away during this procedure.
- Do not leave the vehicle unattended.
To avoid extremely elevated exhaust temperatures, inspect and remove any debris or mud build up at the exhaust cooler located at the tailpipe.
- If the reductant level warning status is at level 4 or higher, fill the DEF tank and perform the Reductant Fluid Tank Level Reset procedure.
- The scan tool must remain connected to the DLC during the entire Reductant System Warning Malfunction Service Bay Testt.
- Do not perform the Reductant System Warning Malfunction Service Bay Test if the diesel exhaust fluid (DEF) temperature is colder than -7°C (19°F).
- Verify DEF tank is full and not in reductant warning level restriction.
- If the reductant system is in restriction
Fill the DEF tank and perform the scan tool Reductant Fluid Tank Level Reset procedure.
- Go to next step: If the reductant system is not in restriction
- If the reductant system is in restriction
- Perform the Ambient Air Temperature Reset with a scan tool if the vehicle has been driven in an outside temperature colder than -5°C (+23°F).
- Engine idling and at operating temperature, observe the DTC information with a scan tool. Verify there are no DTCs set.
- If a DTC is set
- Go to next step: If a DTC is not set
- Perform a Particulate Filter Service Regeneration. Refer To: Particulate Filter Service Regeneration
- Verify the scan tool parameter: Exhaust Gas Temperature Sensor 2 = Warmer than 218°C (425°F)
- If 218°C (425°F) or colder
Wait until the conditions are met
- Go to next step: If 218°C (425°F) or warmer
- If 218°C (425°F) or colder
- Start engine.
- Engine idling, connect scan tool and select the scan tool Reductant System Warning Malfunction Service Bay Test in the Output Controls menu and follow the instructions.
- Command the Reductant System Warning Malfunction Service Bay Test On with a scan tool. The Reductant System Warning Malfunction Service Bay Test should start and run at idle speed for up to 20 minutes.
- The Reductant System Warning Malfunction Service Bay Test will complete automatically.
- If the test exceeds 20 minutes
- Engine Idling.
- Command a second Reductant System Warning Malfunction Service Bay Test On with a scan tool.
- If the second test does not complete, a condition with the system still exists
- Go to next step: If the test completes
- All OK.
Do not apply accelerator pedal after starting engine, otherwise the test will fail and will need to return to step 1 of the test.
If the Reductant System Warning Malfunction Service Bay Test exceeds 20 minutes and does not complete, a second Reductant System Warning Malfunction Service Bay Test will be necessary