Installation Procedure
Engine Oil Level Indicator Switch Seal (3) - Install NEW
- Engine Oil Level Indicator Switch (2) - Install
- Engine Oil Level Sensor Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Engine Oil Level Sensor Lead Clip (4) - Install
Crankshaft Oil Deflector (2) - Install
- Crankshaft Oil Deflector Bolt (1) - Install and tighten [10x] - Fastener Specifications
Apply a 3 mm (0.118 in) bead of RTV sealant on the oil pan (1). Adhesives, Fluids, Lubricants, and Sealers
- Apply a 5 mm (0.197 in) bead of RTV sealant on the oil pan (2). Adhesives, Fluids, Lubricants, and Sealers
Oil Pan High Pressure Port Seal (2) - Install NEW [2x]
- Oil Pan Front Seal (3) - Install NEW
Oil Pan (1) - Install
- Oil Pan Bolt (2, 3) - Install and hand tighten [16x]
- Oil Pan Bolt (2, 3) - Tighten in sequence [16x] - Fastener Specifications
Electrical Connector (1) - Connect
Engine Wiring Harness (3) - Install
- Engine Wiring Harness Retainer (2) - Install
- Engine Wiring Harness Ground Stud (1) - Install and tighten [2x] - Ground Repair
Install and tighten the transmission fluid auxiliary cooler pipe bracket nut (1). Fastener Specifications
- NOTE:
Components removed in graphic to better illustrate service parts.
Transmission Fluid Cooler Pipe Clip Bracket (2) @Oil Pan - Install
- Transmission Fluid Cooler Pipe Clip Bolt (1) @Oil Pan - Install and tighten - Fastener Specifications
Electrical Connector@Knock Sensor (4) - Connect
Oil Filter (1) - Install and tighten - Fastener Specifications
Transmission Bolt (1) - Install and tighten [2x] - Fastener Specifications
Engine Oil Cooler Gasket (2) - Install NEW
- Engine Oil Cooler Hose (1) @Oil Pan - Install
Engine Oil Cooler Adapter Bolt (1) - Install and tighten [2x] - Fastener Specifications
Electrical Connector (1) @Engine Oil Pressure Sensor - Connect
- Wiring Harness Retainer (2) @Engine Oil Cooler Hose - Install
Engine Oil Pressure Sensor Sleeve (1) - Install
Engine Oil Cooler Hose Bracket Nut (1) - Install and tighten - Fastener Specifications
Lubricate the oil level indicator seal (2) with clean engine oil. Adhesives, Fluids, Lubricants, and Sealers
- Oil Level Indicator Seal (2) - Install NEW
- Oil Level Indicator Tube (1) @Oil Pan - Install
Connect the wiring harness connectors (3) and retainers as needed.
- Engine Wiring Harness Retainer (1) @Oil Level Indicator Tube (2) - Connect
Torque Converter Cover- Right Side (2) - Install
- Torque Converter Cover Bolt- Right Side (1) - Install and tighten - Fastener Specifications
Torque Converter Cover- Left Side (2) - Install
- Torque Converter Cover Bolt- Left Side (1) - Install and tighten - Fastener Specifications
Starter (1) - Install
Electrical Connector (3) - Connect
- Protective Sleeve (4) - Install
- Starter Solenoid Cable (1) - Install
- Starter Solenoid Cable Nut (2) - Install and tighten - Fastener Specifications
Starter Bolt (1) - Install and tighten [2x] - Fastener Specifications
Starter Solenoid Cable (2) - Install
- Battery Negative Cable Ground Bolt (1) - Install and tighten - Fastener Specifications
Starter Heat Shield (2) - Install
- Starter Heat Shield Bolt (1) - Install and tighten - Fastener Specifications
Starter Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Drivetrain and Front Suspension Frame Front Crossmember (1) - Install
Drivetrain and Front Suspension Frame Reinforcement Bolt (2) - Install [4x]
- Drivetrain and Front Suspension Frame Reinforcement Nut (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Install the heater coolant pump and heater water auxiliary pump bracket (2) as assembly.
- Heater Water Auxiliary Pump Bolt (1) - Install and tighten - Fastener Specifications
- Electrical Connector@Heater Coolant Pump (2) - Connect
- NOTE:
Support the front stabilizer shaft.
- Front Stabilizer Shaft (3) - Install
- Front Stabilizer Shaft Clamp (2) - Install [2x]
- If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Front Stabilizer Shaft Bolt (1) - Install and tighten [4x] - Fastener Specifications
Engine Oil Cooler Hose Clip (1) - Secure
Underbody Skid Shield (3) - Install
- Underbody Splash Shield Bolt (2) - Install and tighten [2x] - Fastener Specifications
Underbody Splash Shield (1) - Install
Underbody Splash Shield Bolt (1) - Install and tighten [4x]
- Underbody Splash Shield Bolt (2) - Install and tighten [4x] - Fastener Specifications
- Lower the vehicle.
Oil Level Indicator Tube Bolt (1) - Install and tighten - Fastener Specifications
Install the oil level indicator. (1)
- Fill the engine oil to the proper level with NEW engine oil.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1, 5W4) , or Battery Negative Cable Disconnection and Connection (KL9)
- Check for oil leaks.
Refer to Fastener Caution .