Installation Procedure
- CAUTION:
The camshaft position actuator solenoid valves must be kept parallel to the engine front cover during removal and installation. The camshaft position actuator solenoid valves can be damaged if they become wedged or stuck during this process.
NOTE:It is possible to push the camshaft rearward when installing the camshaft position actuator Valve. Please be careful not to push the camshaft while installing the camshaft position actuator valve.
Camshaft Position Actuator Solenoid Valve (1) - Install NEW and hand tighten
- Install the EN-52287 Balancer Holding Kit (3) and EN-956-1 Extension Bar (2) to the crankshaft balancer (4).
- Hold EN-52287 Balancer Holding Kit (3) and EN-956-1 Extension Bar (2) and tighten the New camshaft position actuator solenoid valve (1). Fastener Specifications
- Remove EN-52287 Balancer Holding Kit (3) and EN-956-1 Extension Bar (2) from the crankshaft balancer (4).
Camshaft Position Actuator Magnet Gasket (1) - Install NEW
- Camshaft Position Actuator Magnet (2) - Install
Camshaft Position Actuator Magnet Bolt (2) - Install and hand tighten [3x]
- Camshaft Position Actuator Magnet Bolt (2) - Tighten [3x] - Fastener Specifications
- Connect the camshaft position actuator magnet electrical connector (1) to the camshaft position actuator magnet.
Water Pump Gasket (2) - Install NEW [2x]
- Water Pump Housing Bolt (1) - Install
- NOTE:
Clean all water pump bolts and apply threadlocker. Adhesives, Fluids, Lubricants, and Sealers
Water Pump Housing Bolt (1) - Install and hand tighten all fasteners prior to performing the torque sequence. [6x]
- Water Pump Housing Bolt - Tighten in sequence [6x] - Fastener Specifications
Air Conditioning Compressor (1) - Install
Air Conditioning Compressor Stud (3) - Install and tighten - Fastener Specifications
- Air Conditioning Compressor Nut (2) - Install and tighten - Fastener Specifications
- Air Conditioning Compressor Bolt (1) - Install and tighten - Fastener Specifications
Engine Coolant Temperature Sensor Electrical Connector (1) - Connect
Radiator Inlet Hose (3) @ - Install
- Engine Coolant Air Bleed Hose (2) @Water Pump - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Radiator Outlet Hose (2) @Water Pump - Install
- Radiator Outlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Heater Water Auxiliary Pump Hose (3) @Water Pump - Install
- Heater Inlet Hose (2) @Water Pump - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Generator (1) - Install
Generator Bolt (1) - Install and tighten - Fastener Specifications
- Generator Bolt (2) - Install and tighten - Fastener Specifications
Starter Solenoid Cable (2) - Install
- Battery Positive Cable Nut (1) - Install and tighten - Fastener Specifications
- Electrical Connector (3) - Connect
- Install the air conditioning belt following the instructions included with the belt.
Inspect the belt (1) for proper installation and alignment.
Rotate the balancer (1) an additional 360 degrees to ensure proper belt installation.
Position the accessory drive primary belt (4) on the belt idler pulley (2), fan and water pump pulley (3) and generator (1).
Install the EN-51767-2 Stretchy Belt Installer (1) onto the crankshaft balancer.
Position the accessory drive primary belt (2) on the crankshaft balancer.
- Slowly rotate the crankshaft balancer in a clockwise direction until the accessory drive primary belt (2) fully seats on the crankshaft balancer.
- Remove the EN-51767-2 Stretchy Belt Installer (1) from the crankshaft balancer.
Inspect the accessory drive primary belt (1) for proper installation and alignment.
Rotate the crankshaft balancer (1) and additional 360 degrees to ensure proper accessory drive primary belt installation.
Engine Cooler Fan (1) @Engine Radiator - Install
Engine Coolant Fan Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
Transmission Fluid Cooler Pipe Clip (1) - Secure
Transmission Fluid Cooler Pipe Clip (2) - Install [2x]
- Transmission Fluid Cooler Pipe Bolt (1) - Install and tighten - Fastener Specifications
Engine Oil Cooler Hose (1) @Engine Radiator - Install [2x]
- Engine Oil Cooler Pipe Bracket Bolt (3) - Install and tighten - Fastener Specifications
- Engine Oil Cooler Retainer (2) - Install [2x]
Engine Oil Cooler Hose Clip (1) - Secure
- NOTE:
Some components not shown for graphic clarity.
Position the wiring harness. (3)
- Electrical Connector (1) - Connect
- Wiring Harness Retainer (2) - Install [2x]
Position the wiring harness. (2)
- Electrical Connector (3) - Connect
- Wiring Harness Retainer (1) - Install [2x]
Radiator Inlet Hose (3) @Engine Radiator - Install
- Radiator Inlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Inlet Hose Clip (2) - Install
Radiator Surge Tank Outlet Hose (3) - Reposition
- Radiator Surge Tank Outlet Hose Clip (2) - Install [2x]
Engine Wiring Harness Fuse Block Bracket (3) - Install
- Retaining Tab (1) - Engage
- Engine Wiring Harness Fuse Block Bracket Bolt (2) - Tighten [2x] - Fastener Specifications
Electrical Connector (1) - Install [4x]
Engine Wiring Harness Junction Block (3) - Install
- Retaining Tab (1) - Engage [4x]
- Engine Wiring Harness Junction Block Bolt (2) - Tighten [4x] - Fastener Specifications
Starter Solenoid Cable (4) - Install
- Battery Positive Cable Nut (3) - Install and tighten - Fastener Specifications
- Engine Wiring Harness Junction Block Cover (2) - Install
- Retaining Tab (1) - Engage [2x]
Air Cleaner Outlet Duct (3) - Install
- Air Cleaner Outlet Duct Clamp (2) - Tighten [2x]
- Positive Crankcase Ventilation Fresh Air Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
Air Cleaner Outlet Duct Bracket Bolt (1) - Install and tighten - Fastener Specifications
- Install the engine wiring harness to the air cleaner outlet duct bracket.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1, 5W4) , or Battery Negative Cable Disconnection and Connection (KL9)
- Fill the cooling system. Cooling System Draining and Filling (GE 47716 L84, L87) , or Cooling System Draining and Filling (Static L84, L87)
- Start the engine and check for coolant leaks.
Refer to Component Fastener Tightening Caution .
Refer to Fastener Caution .
The OEM replacement stretchy belt is packaged with a disposable installation tool and installation instructions.