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Home >> Chevrolet >> 2023 >> Camaro ZL1, 2D Convertible, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (Engine Controls And Fuel - 3.6L - Repair Instructions) >> Repair Instructions >> Fuel Pump Replacement >> Removal Procedure

Removal Procedure

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WARNING:

The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise canceling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage, and possible injury or death.

WARNING:

Fuel/gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.

WARNING:

Wear safety glasses in order to avoid eye damage.

NOTE:

High pressure fuel feed pipes are one time use only. ALWAYS install a NEW high pressure fuel feed pipe if the pipe is removed OR the fittings are loosened.

  1. Relieve the fuel system pressure. Fuel Pressure Relief 
  2. Plenum Front Panel - Remove - Plenum Front Panel Replacement (LTG LGX)
  3. Remove and DISCARD the fuel feed intermediate pipe. Fuel Feed Intermediate Pipe Replacement 
  4. GM4420331Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector(1) - Disconnect

  5. GM5132014Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Alternately loosen the fuel pump bolts one turn at a time until the pump is fully disengaged from fuel pump lifter follower. Trying to remove the pump bolts without even side-to-side loosening may result in pump plunger damage

    Fuel Pump Bolt(1) - Remove and DISCARD[2x]

  6. Fuel Pump(2) - Remove
  7. Fuel Pump Housing Seal(3) - Remove and DISCARD
  8. Valve Lifter Follower(4) - Remove