Removal Procedure
WARNING: This page is about a different variant/trim than selected.
- Oil Filler Cap - Remove
Intake Manifold Cover Bolt (1) - Remove
- Intake Manifold Cover (2) - Remove
- Install the oil filler cap after removal of the intake manifold cover to prevent debris from falling into the engine.
Charge Air Cooler Outlet Air Hose Clamp (1) - Loosen until disengaged [2x]
- Charge Air Cooler Outlet Air Hose (2) - Remove
Disconnect the throttle body electrical connector.
- Throttle Body Bolt (1) - Remove [3x]
- Throttle Body (2) - Remove
- Throttle Body Gasket (3) - Remove and DISCARD
Disconnect the wiring harness connector (1).
- Clean around the diesel engine combustion air heater glow plug.
- CAUTION:
Ensure each glow plug is fully intact when removed from the cylinder head. A broken tip could remain within the combustion chamber, which may not be obvious during removal. Damage to the engine may result if a broken glow plug tip remains within the engine.
NOTE:- Diesel engine combustion air heater glow plugs must be DISCARDED whenever removed, and replaced with NEW.
- If the cylinder head is removed, the accompanying diesel engine combustion air heater glow plug must be DISCARDED and replaced with NEW.
- Do not use power tools to install diesel engine combustion air heater glow plug.
- Cylinder head removal may be required to retrieve a broken tip.
Remove and DISCARD the diesel engine combustion air heater glow plug (1) from the cylinder head.
- Inspect each glow plug tip and ensure the glow plug is not broken. If a broken tip is suspected, inspect the combustion chamber for the glow plug tip.