Removal Procedure

WARNING: This page is about a different variant/trim than selected.

Drain the cooling system. Cooling System Draining and Filling (Static LM2) , or Cooling System Draining and Filling (GE 47716 LM2)
Plenum Front Panel Outer Reinforcement - Remove - Plenum Front Panel Outer Reinforcement Removal and Installation
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Air Cleaner Outlet Duct Clamp (1) - Loosen [2x]
Air Cleaner Outlet Front Duct (2) - Remove
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Oil Filler Cap - Remove
Intake Manifold Cover Bolt (1) - Remove
Intake Manifold Cover (2) - Remove
Install the oil filler cap after removal of the intake manifold cover (2) to prevent debris from falling into the engine.
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Air Cleaner Outlet Duct Clamp (1) - Loosen
Air Cleaner Outlet Duct (2) - Remove
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Remove the 3 rear engine wiring harness channel nuts (1).
Position the rear engine wiring harness channel (2) out of the way.
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Remove the engine coolant outlet pipe bracket bolt (1) and position the engine coolant air bleed hose (2) out of the way.
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NOTE:
Note: Support the exhaust gas recirculation pipe when loosening/tightening the bolts to ensure the pipe is not deformed.

Exhaust Gas Recirculation Cooler Bolt (1) - Remove [2x]
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Turbocharger Coolant Feed and Return Pipe Bolt (3) - Remove
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Remove the turbocharger coolant return hose clip (1) and position the turbocharger coolant return hose out of the way.
Exhaust Gas Recirculation Outlet Pipe Bolt (2) - Remove
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Exhaust Gas Recirculation Outlet Pipe Bolt (1) - Remove [2x]
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Exhaust Gas Recirculation Cooler Outlet Pipe (1) - Remove
Exhaust Gas Recirculation Pipe Seal (2) - Remove and DISCARD
Exhaust Gas Recirculation Cooler Inlet Pipe Gasket (3) - Remove and DISCARD
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Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
Exhaust Gas Recirculation Manifold Cooling Return Hose (2) @ Exhaust Gas Recirculation Cooler Inlet Pipe - Reposition
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Hose Clamp (1) - Disengage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Exhaust Gas Recirculation Valve Cooling Return Hose (2) @ Exhaust Gas Recirculation Cooler Inlet Pipe - Remove
Thermostat Bypass Hose (3) @ Exhaust Gas Recirculation Cooler Inlet Pipe - Remove
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Exhaust Gas Recirculation Valve Cooling Feed Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
Exhaust Gas Recirculation Valve Cooling Feed Hose (2) - Remove
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Exhaust Gas Recirculation Manifold Cooling Return Hose (2) @ Exhaust Gas Recirculation Pipe Clip (1) - Separate
Exhaust Gas Recirculation Cooler Water Bypass Inlet Hose (3) @ Exhaust Gas Recirculation Pipe Clip (1) - Separate
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Exhaust Gas Recirculation Valve Cooling Feed Hose Clamp (2) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
Remove the exhaust gas recirculation valve cooling return hose (3) from the exhaust gas recirculation valve.
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Disconnect the exhaust gas recirculation valve electrical connector.
Exhaust Gas Recirculation Valve Bolt (1) - Remove [2x]
Remove the exhaust gas recirculation valve (2) with the exhaust gas recirculation cooler inlet pipe.
Exhaust Gas Recirculation Valve Inlet Gasket (3) - Remove and DISCARD