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Home >> Chevrolet >> 2022 >> Tahoe PPV, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Engine Controls And Fuel - 3.0L (Lm2) Diesel - Repair Instructions (2 Of 2)) >> Repair Instructions >> Exhaust Gas Recirculation Valve Replacement - Exhaust Manifold >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
  1. GM5205974Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Exhaust Gas Recirculation Valve Inlet Gasket (3) - Install NEW

  2. Install the exhaust gas recirculation valve (2) with the exhaust gas recirculation cooler inlet pipe.
  3. Exhaust Gas Recirculation Valve Bolt (1) - Install and tighten [2x] - Fastener Specifications
  4. Connect the exhaust gas recirculation valve electrical connector.
  5. GM5207655Courtesy of GENERAL MOTORS COMPANY

    Install the exhaust gas recirculation valve cooling return hose (3) to the exhaust gas recirculation valve.

  6. Exhaust Gas Recirculation Valve Cooling Feed Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  7. GM5810915Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Water Bypass Inlet Hose (3) @ Exhaust Gas Recirculation Pipe Clip (1) - Install

  8. Exhaust Gas Recirculation Manifold Cooling Return Hose (2) @ Exhaust Gas Recirculation Pipe Clip (1) - Install
  9. GM5620866Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Valve Cooling Feed Hose (2) - Install

  10. Exhaust Gas Recirculation Valve Cooling Feed Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  11. GM5810913Courtesy of GENERAL MOTORS COMPANY

    Thermostat Bypass Hose (3) @ Exhaust Gas Recirculation Cooler Inlet Pipe - Install

  12. Exhaust Gas Recirculation Valve Cooling Return Hose (2) @ Exhaust Gas Recirculation Cooler Inlet Pipe - Install
  13. Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
  14. GM5186629Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Manifold Cooling Return Hose (2) @ Exhaust Gas Recirculation Cooler Inlet Pipe - Install

  15. Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  16. GM5204438Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Inlet Pipe Gasket (3) - Install NEW

  17. Exhaust Gas Recirculation Pipe Seal (2) - Install NEW
  18. Exhaust Gas Recirculation Cooler Outlet Pipe (1) - Install
  19. GM5208251Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Note: Support the exhaust gas recirculation pipe when loosening/tightening the bolts to ensure the pipe is not deformed.

    Install and hand tighten the 2 exhaust gas recirculation pipe bolts (1).

  20. GM5204428Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Outlet Pipe Bolt (1) - Install and tighten [2x] - Fastener Specifications .

  21. GM5204427Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Outlet Pipe Bolt (2) - Install and tighten - Fastener Specifications

  22. Install the turbocharger coolant return hose clip (1).
  23. GM5206053Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Coolant Feed and Return Pipe Bolt (3) - Install and tighten - Fastener Specifications

  24. GM5204431Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Support the exhaust gas recirculation pipe when loosening/tightening the bolts to ensure the pipe is not deformed.

    Exhaust Gas Recirculation Cooler Bolt (1) - Install and tighten [2x] - Fastener Specifications .

  25. GM5620997Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Air Bleed Hose (2) - Reposition

  26. Engine Coolant Outlet Pipe Bracket Bolt (1) - Install and tighten - Fastener Specifications
  27. GM5170071Courtesy of GENERAL MOTORS COMPANY

    Install the rear engine wiring harness channel (2).

  28. Engine Wiring Harness Bracket Nut (1) - Install and tighten [3x] - Fastener Specifications .
  29. GM5150241Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Outlet Duct (2) - Install

  30. Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
  31. GM5171779Courtesy of GENERAL MOTORS COMPANY

    Oil Filler Cap - Remove

  32. Intake Manifold Cover (2) - Install
  33. Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
  34. Oil Filler Cap - Install
  35. GM5150211Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Outlet Front Duct (2) - Install

  36. Air Cleaner Outlet Duct Clamp (1) - Tighten [2x] - Fastener Specifications
  37. Plenum Front Panel Outer Reinforcement - Install - Plenum Front Panel Outer Reinforcement Removal and Installation
  38. Fill the cooling system to the proper level. Cooling System Draining and Filling (Static LM2) , or Cooling System Draining and Filling (GE 47716 LM2)
  39. Check the cooling system for leaks.
  40. Inspect the exhaust system for leaks.
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