Removal Procedure
Air Cleaner Outlet Duct Clamp (1) - Loosen [2x]
- Air Cleaner Outlet Front Duct (2) - Remove
Oil Filler Cap - Remove
- Intake Manifold Cover Bolt (1) - Remove
- Intake Manifold Cover (2) - Remove
- Install the oil filler cap after removal of the intake manifold cover (2) to prevent debris from falling into the engine.
- Plenum Front Panel Outer Reinforcement (1) - Remove - Plenum Front Panel Outer Reinforcement Removal and Installation
Air Cleaner Outlet Duct Clamp (1) - Loosen
- Air Cleaner Outlet Duct (2) - Remove
Remove the 3 rear engine wiring harness channel nuts (1).
- Position the rear engine wiring harness channel (2) out of the way.
Remove the engine coolant outlet pipe bracket bolt (1) and position the engine coolant air bleed hose (2) out of the way.
- NOTE:
Note: Support the exhaust gas recirculation pipe when loosening/tightening the bolts to ensure the pipe is not deformed.
Exhaust Gas Recirculation Cooler Bolt (1) - Remove [2x]
Turbocharger Coolant Feed Pipe Bolt (3) - Remove
Remove the turbocharger coolant return hose clip (1) and position the turbocharger coolant return hose out of the way.
- Exhaust Gas Recirculation Outlet Pipe Bolt (2) - Remove
Exhaust Gas Recirculation Outlet Pipe Bolt (1) - Remove [2x]
Remove the exhaust gas recirculation cooler outlet pipe (1).
- Remove and DISCARD the exhaust gas recirculation pipe seal (2).
- Remove and DISCARD the exhaust gas recirculation cooler inlet pipe gasket (3).