Assemble Procedure
Using a DT-47561 Bearing, Seal Installer to install the NEW positive crankcase ventilation tube seal (1).
Install the 8 NEW intake manifold gaskets (1).
- CAUTION:
Refer to Fastener Caution .
Install NEW 4 supercharger water manifold gaskets (3).
- Install supercharger water manifold (2).
- Install and tighten the 4 supercharger water manifold bolts (1). 10 N.m (89 lb in)
Install throttle body gasket (1).
- Install throttle body (2).
- Install and tighten the 4 throttle body bolts (3). 10 N.m (89 lb in)
Install the supercharger bypass valve actuator (1).
- Rotate the bypass valve actuator (1) clockwise to approximately the one o'clock position.
- Insert the bypass actuator rod into the arm of the bypass valve.
Ensure that the bypass valve arm 2 is between the notched on the bypass actuator rod 1 before beginning the next step.
Rotate the bypass actuator counterclockwise and install the bypass actuator bolts (1).
Do not tighten the bolts at this time.
- While applying pressure to the outboard side of the bypass actuator, and rotating the bypass valve arm until it rests on the bypass valve lever set screw, hold the bypass valve actuator in place and tighten the 2 bypass valve actuator bolts (1). 27 N.m (20 lb ft)
- CAUTION:
Do not attempt to adjust the Bypass Valve level set screw. This screw is adjusted and set at the factory for optimal supercharger performance. Attempting to adjust the set screw could result in diminished supercharger performance or damage to the supercharger.
The bypass valve set screw does NOT need to be adjusted during disassemble or reassemble of the supercharger (1).
Install the charge air bypass valve vacuum tube (1).
- NOTE:
Ensure that the mass air pressure sensor seal is installed before sensor installation.
Install the mass air pressure sensor (1).
- Install the mass air pressure sensor bolt (2). 10 N.m (89 lb in)
- NOTE:
Ensure that the evaporative emission canister purge valve seal is installed before purge valve installation.
Install the evaporative emission canister purge valve (1).
- Install the evaporative emission canister purge valve bolt (2). 10 N.m (89 lb in)
- NOTE:
Ensure that the inlet air pressure and temperature sensor seal is installed on the sensor before sensor installation.
Install the inlet air pressure and temperature sensor (1).
- Install the inlet air pressure and temperature sensor bolt (2). 10 N.m (89 lb in)