Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
NOTE:
Circuit/System Verification must be performed before proceeding with Circuit/System Testing.
- Ignition/Vehicle - Off
- Perform the following procedure/test: Component/System Leak Test
Verify the procedure/test passes.
- If the procedure/test does not pass
Repair or replace as necessary
- Go to next step: If the procedure/test passes
- If the procedure/test does not pass
- Verify the following conditions do not exist:
- B65 Intake Manifold Pressure and Air Temperature Sensor - Visible Damage
- B75C Multifunction Intake Air Sensor - Contamination of the measuring element/Visible Damage/Water intrusion
- B111 Turbocharger Boost Sensor
- Restricted - Moisture/Ice
- Skewed
- Q38 Throttle Body
- Coking/Loose Clamps/Visible Damage
- Restricted - Moisture/Ice
- Q40 Turbocharger Bypass Valve Solenoid - Binding or Sticking/Loose/Visible Damage
- Q42 Turbocharger Wastegate Solenoid Valve - Linkage Binding or Sticking/Loose/Visible Damage
- Air Cleaner Element - Dirty/Restricted
- Catalytic Converter & Exhaust System - Blocked/Leaking/Restricted/Visible Damage - Refer to Symptoms - Engine Exhaust
- Charge Air Cooler - Restricted - Moisture/Ice
- Intake Air Duct - Collapsed/Restricted/Visible Damage
- Intake Manifold - Restricted/Visible Damage
- Positive Crankcase Ventilation System - Restricted - Moisture/Ice
- If a condition exists
Repair or replace as necessary
- Go to next step: If no condition exists
- Verify the following conditions do not exist: Engine - Mechanical Condition
- Compressor Air Intake Turbocharger or Turbine Shaft Seal - Leaking - Engine Oil
- Compressor Air Intake Turbocharger - Low oil pressure
- Compressor Air Intake Turbocharger - Mechanical Condition/Worn
- Camshaft Lobe(s) - Visible Damage/Worn
- Exhaust Valve or Intake Valve - Stuck Open/Visible Damage
- Exhaust Valve Seat or Intake Valve Seat - Visible Damage
- Piston - Cracked/Visible Damage
- Piston Ring - Seized/Visible Damage/Worn
NOTE:The list is not all encompassing - Refer to Symptoms - Engine Mechanical
- If a condition exists
Repair or replace as necessary
- Go to next step: If no condition exists
- Disconnect the component: Vacuum Hose @ Q42 Turbocharger Wastegate Solenoid Valve - Hose/line going to the component: Vacuum Pump Assembly
- Install - EN-23738-A Vacuum Pump @ Vacuum Hose - Hose/line going to the component: Vacuum Pump Assembly
- Engine - Idling
- Verify the tool reading: EN-23738-A Vacuum Pump = -50 kPa (-0.5 bar, 15 in Hg) can be achieved and holds steady
- If the desired pressure/vacuum cannot be achieved or does not hold steady
- Ignition/Vehicle - Off
- Verify a condition does not exist with the component: Vacuum Hoses - Incorrect connection/Kinked/Leaking/Restricted/Visible Damage
- If a condition exists - Repair or replace as necessary
- Go to next step: If no condition exists
- Test or replace the component: Vacuum Pump Assembly
- Go to next step: If the desired pressure/vacuum can be achieved and holds steady
- Engine - Off
- Connect the component: Vacuum Hose @ Q42 Turbocharger Wastegate Solenoid Valve - Hose/line going to the component: Vacuum Pump Assembly
- Disconnect the component: Vacuum Hose @ Turbocharger Wastegate Actuator - Hose/line going to the component: Q42 Turbocharger Wastegate Solenoid Valve
- Install - EN-23738-A Vacuum Pump @ Hose/line going to the component: Q42 Turbocharger Wastegate Solenoid Valve
- Engine - Idling
- Verify the tool reading: EN-23738-A Vacuum Pump = Less than -17 kPa (-0.17 bar, 5 in Hg)
- If -17 kPa (-0.17 bar, 5 in Hg) or greater
Test or replace the component: Q42 Turbocharger Wastegate Solenoid Valve
- Go to next step: If less than -17 kPa (-0.17 bar, 5 in Hg)
- If -17 kPa (-0.17 bar, 5 in Hg) or greater
- Engine Speed @ Wide Open Throttle - For 2 s
Verify the tool reading: EN-23738-A Vacuum Pump = Greater than -50 kPa (-0.5 bar, 15 in Hg)
- If -50 kPa (-0.5 bar, 15 in Hg) or less
- Ignition/Vehicle - Off
- Verify a condition does not exist with the component: Vacuum Hoses - Incorrect connection/Leaking/Visible Damage
- If a condition exists - Repair or replace as necessary
- Go to next step: If no condition exists
- Test or replace the component: Q42 Turbocharger Wastegate Solenoid Valve
- Go to next step: If greater than -50 kPa (-0.5 bar, 15 in Hg)
- Test or replace the component: Turbocharger