Installation Procedure
Check the rubber seal (1) is inside the outlet air hose.
Charge Air Cooler Outlet Air Hose (1) - Install
Charge Air Cooler Outlet Air Hose Retainer Spring (1) - Engage
- NOTE:
DO NOT insert fingers inside quick connect to manipulate duct during disassembly/assembly. Rubber pad gloves increase risk to dislodge seal.
Position charge air cooler outlet air tube (2) perpendicular to charge air cooler and install.
- Charge Air Cooler Outlet Air Hose (2) - Install
- Charge Air Cooler Outlet Air Hose Retainer Spring (1) - Engage
- Verify connection is properly made by pulling and pushing on the duct at the quick connector location.
- Start vehicle and listen for whistling at the charge air cooler outlet tube quick connect located at the charge air cooler.
Front Compartment Insulator (4) - Install - Front Compartment Insulator Replacement (Base)
Verify the charge air cooler inlet and outlet air tube quick connect seal condition and location prior to installation. Seal must be evenly seated in the quick connector body and sealing surface must be free of deformation and damage. Deformed or damaged seals can lead to reduced engine power and/or engine stalling.