Timing Belt Removal
Special Tools
- EN-955-A V-Belt and Timing Tensioner Locking Pin
- EN-52457 Camshaft Locking Tool
- EN-52458 VCP Locking Tool
- EN-52476 Flywheel Locking Tool
Equivalent regional tools: Special Tools
- NOTE:
Ensure the EN-52476 Flywheel Locking Tool (1) is properly assembled, and the timing pin plunger (3) is retracted. When using the EN-52476 Flywheel Locking Tool as an timing device, adjust the pawl armature (4) so the pawl is not engaging the teeth once installed.
EN-52476 locking tool (1) - Install
- Bolt (2) - Install and tighten [2x]
Crankshaft Balancer Bolt (1) - Install
- Engage the EN-52476 Flywheel Locking Tool timing pin plunger (2).
- Adjust the engine to the engine timing position. Use the crankshaft balancer bolt to slowly rotate the crankshaft in the direction of engine rotation until the pin (3) of the EN-52476 Flywheel Locking Tool snaps automatically into the hole (4) of the automatic transmission flex plate or the engine flywheel.
- Adjust the pawl armature (5) on the EN-52476 Flywheel Locking Tool so the pawl is not engaging the teeth.
If the engine timing is adjusted correctly, the valves (1, 3) of the 3rd cylinder must be closed. Also the 2 flats (2) must stand in vertical position.
- NOTE:
The EN-52457 Camshaft Locking Tool has an identification for which side it must be used. Place the EN-52457 Camshaft Locking Tool with the identification mark I (1) facing upwards. Also the surface has an identification for the intake (2).
EN-52457-2 Locking Tool - Intake (5) - Install
- Bolt (3, 4) - Install and tighten
- NOTE:
The EN-52457 Camshaft Locking Tool has an identification for which side it must be used. Place the EN-52457 Camshaft Locking Tool with the identification mark I (1) facing upwards. Also the surface has an identification for the exhaust (2).
EN-52457-2 Locking Tool - Exhaust (5) - Install
- Bolt (3, 4) - Install and tighten [2x]
Bolt @ EN-52458 VCP Locking Tool (2) - Loosen
- EN-52458 VCP Locking Tool (1) - Adjust
- EN-52458 VCP Locking Tool (1) - Install
- Bolt (3) - Install and tighten [4x] 6 N.m (53 lb in)
- Bolt (2) - Tighten
Loosen the timing belt tensioner bolt (2) and release the tension from the timing belt tensioner (1). Rotate the timing belt tensioner counter-clockwise.
- EN-955-10-A locking pin (3) - Install
Install the EN-52458-3 locking tool (2) to the holes in the camshaft sprocket.
- Check that the EN-52458-3 locking tool (2) sits correctly in the hole of the camshaft sprocket.
- Bolt (3, 4) - Tighten [2x] 20 N.m (15 lb ft)
- Camshaft Sprocket Actuator Valve Bolt (1) - Loosen [2x]
- Bolt (3, 4) - Loosen [2x]
Bolt (3) - Remove [4x]
- EN-52458 locking tool (1) - Remove
Camshaft Sprocket Actuator Valve Bolt (1) - Remove and DISCARD [2x]
Camshaft Sprocket (1) - Remove [2x]
Timing Belt Tensioner Bolt (2) - Remove
- Timing Belt Tensioner (1) - Remove
- Timing Belt Idler Pulley Bolt (3) - Loosen
- Timing Belt Idler Pulley (4) - Remove
Crankshaft Balancer Bolt (4) - Remove
- Crankshaft Sprocket (3) - Remove
- Crankshaft Front Seal (2) - Remove and DISCARD
- Remove the timing belt (1) upwards.
Bolt (3, 4) - Remove [2x]
- EN-52457-2 Locking Tool - Exhaust (5) - Remove
Bolt (3, 4) - Remove
- EN-52457-2 Locking Tool - Intake (5) - Remove
Bolt (2) - Remove [2x]
- EN-52476 Flywheel Locking Tool (1) - Remove
The engine timing is located 118.14 degrees after top dead center.
Once there is resistance, do NOT turn the crankshaft further.