Removal Procedure
- Drain the cooling system. Cooling System Draining and Filling (GE 47716 L84, L87) , or Cooling System Draining and Filling (Static L84, L87)
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1, 5W4) , or Battery Negative Cable Disconnection and Connection (KL9)
- Air Cleaner Outlet Duct Bracket Bolt (1) - Remove
- Remove the engine wiring harness from the air cleaner outlet duct bracket.
- Positive Crankcase Ventilation Fresh Air Tube (1) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Air Cleaner Outlet Duct Clamp (2) - Loosen [2x]
- Air Cleaner Outlet Duct (3) - Remove
- Retaining Tab (1) - Disengage [2x]
- Engine Wiring Harness Junction Block Cover (2) - Remove
- Battery Positive Cable Nut (3) - Remove
- Starter Solenoid Cable (4) - Remove
- Engine Wiring Harness Junction Block Bolt (2) - Loosen [4x]
- Retaining Tab (1) - Disengage [4x]
- Engine Wiring Harness Junction Block (3) - Remove
- Electrical Connector (1) - Remove [4x]
- Engine Wiring Harness Fuse Block Bracket Bolt (2) - Remove [2x]
- Retaining Tab (1) - Disengage
- Engine Wiring Harness Fuse Block Bracket (3) - Remove
- Radiator Surge Tank Outlet Hose Clip (2) - Remove [2x]
- Radiator Surge Tank Outlet Hose (3) - Position aside
- Radiator Inlet Hose Clip (2) - RemoveNOTE:
Some components not shown for graphic clarity.
- Radiator Inlet Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Inlet Hose (3) @Engine Radiator - Remove and position aside
- Wiring Harness Retainer (1) - Remove [2x]NOTE:
Some components not shown for graphic clarity.
- Electrical Connector (3) - Disconnect
- Wiring Harness (2) - Position aside
- Wiring Harness Retainer (2) - Remove [2x]
- Electrical Connector (1) - Disconnect
- Wiring Harness (3) - Position aside
- Engine Oil Cooler Hose Clip (1) - Release
- Engine Oil Cooler Retainer (2) - Remove [2x]
- Engine Oil Cooler Pipe Bracket Bolt (3) - Remove
- Engine Oil Cooler Hose (1) @Engine Radiator - Remove [2x]
- Transmission Fluid Cooler Pipe Bolt (1) - Remove
- Transmission Fluid Cooler Pipe Clip (2) - Remove [2x]
- Transmission Fluid Cooler Pipe Clip (1) - Release
- Engine Coolant Fan Bracket Bolt (1) - Remove [2x]
- Engine Cooler Fan (1) @Engine Radiator - Remove
- Some components not shown for graphic clarity.NOTE:
The accessory drive primary belt is not reusable.
Using a suitable tool, cut the accessory drive primary belt (1).
- Accessory Drive Primary Belt (1) - Remove and DISCARD
- Using a suitable tool, cut the accessory drive auxiliary belt (1).NOTE:
The accessory drive auxiliary belt is not reusable.
- Accessory Drive Auxiliary Belt (1) - Remove and DISCARD
- Battery Positive Cable Nut (1) - Remove
- Starter Solenoid Cable (2) - Remove
- Electrical Connector (3) - Disconnect
- Generator Bolt (1) - Remove
- Generator Bolt (2) - Remove
- Generator (1) - Remove
- Hose Clamp (1) - Disengage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Heater Inlet Hose (2) @Water Pump - Remove
- Heater Water Auxiliary Pump Hose (3) @Water Pump - Remove
- Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Outlet Hose (2) @Water Pump - Remove
- Hose Clamp (1) - Disengage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Engine Coolant Air Bleed Hose (2) @Water Pump - Remove
- Radiator Inlet Hose (3) @Water Pump - Remove
- Engine Coolant Temperature Sensor Electrical Connector (1) - Disconnect
- Air Conditioning Compressor Bolt (1) - Remove
- Air Conditioning Compressor Nut (2) - Remove
- Air Conditioning Compressor Stud (3) - Remove
- Air Conditioning Compressor (1) - Remove and position asideNOTE:
It is not necessary to recover and recharge the refrigerant to perform this repair.
- Water Pump Housing Bolt (1) - Remove [6x]
- Water Pump (1) - Remove
- Water Pump Gasket (2) - Remove and DISCARD [2x]
- Disconnect the camshaft position actuator magnet electrical connector (1) from the camshaft position actuator magnet.
- Camshaft Position Actuator Magnet Bolt (2) - Remove [3x]
- Camshaft Position Actuator Magnet (2) - Remove
- Camshaft Position Actuator Magnet Gasket (1) - Remove and DISCARD
- Install EN-52287
Balancer Holding Kit (3) and EN-956-1
Extension Bar (2) to the crankshaft balancer (4).CAUTION:
The camshaft position actuator solenoid valves must be kept parallel to the engine front cover during removal and installation. The camshaft position actuator solenoid valves can be damaged if they become wedged or stuck during this process.
- Hold EN-52287 Balancer Holding Kit (3) and EN-956-1 Extension Bar (2) and Remove and Discard the camshaft position actuator solenoid valve (1).
- Remove EN-52287 Balancer Holding Kit (3) and EN-956-1 Extension Bar (2) from the crankshaft balancer (4).