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Home >> Chevrolet >> 2021 >> Suburban Z71 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical - 5.3L (L84) Or 6.2L (L87) - Repair Instructions (9 Of 11) >> Repair Instructions >> Oil Pump Replacement (L87 4WD with RC1 without F47) >> Installation Procedure

Installation Procedure

  1. GM5835354Courtesy of GENERAL MOTORS COMPANY

    Timing Chain Tensioner Seal (1) - Install

  2. GM5617529Courtesy of GENERAL MOTORS COMPANY

    Oil Pump (1) - Install

  3. GM5617530Courtesy of GENERAL MOTORS COMPANY

    Oil Pump Bolt (1) - Install and hand tighten [4x]

  4. Oil Pump Bolt (1) - Tighten in sequence [4x] - Fastener Specifications
  5. GM5590062Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Apply a 3 mm (0.118 in) bead of RTV sealant on the engine front cover (1). Adhesives, Fluids, Lubricants, and Sealers

  6. Apply a 5 mm (0.197 in) bead of RTV sealant on the engine front cover (2). Adhesives, Fluids, Lubricants, and Sealers
  7. GM5615528Courtesy of GENERAL MOTORS COMPANY

    Engine Front Cover (2) - Install

  8. Engine Front Cover Bolt (1, 3) - Install and hand tighten [10x]
  9. Engine Front Cover Bolt (1, 3) - Tighten in sequence [10x] - Fastener Specifications
  10. GM5615529Courtesy of GENERAL MOTORS COMPANY

    Connect Oil Pump Flow Control Solenoid Valve Wire connector (3) at the Oil Pump Flow Control Solenoid Valve (4).

  11. GM5607186Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    If the engine front cover is reused, the crankshaft front oil seal (3) must be replaced.

    If the engine front cover is reused, perform the following steps:

      NOTE:
      • For proper orientation, note the installation direction of the crankshaft front oil seal (3). The crankshaft front oil seal is a reverse-lip design. Install with "THIS SIDE OUT" displayed as shown.
      • Do NOT lubricate the crankshaft front oil seal sealing surface.
    1. Install the crankshaft front oil seal (3) with "THIS SIDE OUT" facing away from the engine.
    2. Install the NEW crankshaft front oil seal (3) to the EN-51091  Crankshaft Front Oil Seal Installer (2).
    3. Install the EN-41478-A  Crankshaft Front Oil Seal Installer (1) and the EN-51091  Crankshaft Front Oil Seal Installer (2) into the crankshaft.
    4. Rotate the EN-51091  Crankshaft Front Oil Seal Installer (2) clockwise until the NEW crankshaft front oil seal (3) enters the engine front cover and seats into the bottom of the engine front cover.
    5. Remove the EN-41478-A  Crankshaft Front Oil Seal Installer (1) and the EN-51091  Crankshaft Front Oil Seal Installer (2) from the crankshaft and engine front cover.
    6. Inspect the crankshaft front oil seal (3) for proper installation. The crankshaft front oil seal should be installed evenly and completely into the engine front cover.
  12. GM5587617Courtesy of GENERAL MOTORS COMPANY

    Water Pump Gasket (2) - Install NEW [2x]

  13. Water Pump (1) - Install
  14. GM4994474Courtesy of GENERAL MOTORS COMPANY

    If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  15. Water Pump Housing Bolt (1) - Install and hand tighten [6x]
  16. Water Pump Housing Bolt (1) - Tighten in sequence [6x] - Fastener Specifications
  17. GM4994461Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Temperature Sensor Electrical Connector (1) - Connect

  18. GM4994407Courtesy of GENERAL MOTORS COMPANY

    Radiator Inlet Hose (3) @Water Pump - Install

  19. Engine Coolant Air Bleed Hose (2) @Water Pump - Install
  20. Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
  21. GM4994158Courtesy of GENERAL MOTORS COMPANY

    Radiator Outlet Hose (2) @Water Pump - Install

  22. Radiator Outlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  23. GM4994147Courtesy of GENERAL MOTORS COMPANY

    Heater Water Auxiliary Pump Hose (3) @Water Pump - Install

  24. Heater Inlet Hose (2) @Water Pump - Install
  25. Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
  26. GM5585692Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor (1) - Install

  27. GM5585694Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor Bolt (1) - Loosely install

  28. Air Conditioning Compressor Stud (3) - Install and tighten - Fastener Specifications
  29. Air Conditioning Compressor Bolt (1) - Tighten - Fastener Specifications
  30. Air Conditioning Compressor Nut (2) - Install and tighten - Fastener Specifications
  31. GM5642615Courtesy of GENERAL MOTORS COMPANY

    Generator (1) - Install

  32. GM5642527Courtesy of GENERAL MOTORS COMPANY

    Generator Bolt (1) - Install and tighten [2x] - Fastener Specifications

  33. GM5001394Courtesy of GENERAL MOTORS COMPANY

    Engine Cooler Fan (1) @Engine Radiator - Install

  34. GM5001393Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Fan Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications

  35. GM5569584Courtesy of GENERAL MOTORS COMPANY

    Transmission Fluid Cooler Pipe Clip (1) - Secure

  36. GM5569435Courtesy of GENERAL MOTORS COMPANY

    Transmission Fluid Cooler Pipe Clip (2) - Install [2x]

  37. Transmission Fluid Cooler Pipe Bolt (1) - Install and tighten - Fastener Specifications
  38. GM5568876Courtesy of GENERAL MOTORS COMPANY

    Engine Oil Cooler Hose (1) @Engine Radiator - Install [2x]

  39. Engine Oil Cooler Pipe Bracket Bolt (3) - Install and tighten - Fastener Specifications
  40. Engine Oil Cooler Retainer (2) - Install [2x]
  41. GM5568873Courtesy of GENERAL MOTORS COMPANY

    Engine Oil Cooler Hose Clip (1) - Secure

  42. GM5568871Courtesy of GENERAL MOTORS COMPANY

    Position the wiring harness. (3)

  43. Electrical Connector (1) - Connect
  44. Wiring Harness Retainer (2) - Install [2x]
  45. GM5568870Courtesy of GENERAL MOTORS COMPANY

    Position the wiring harness. (2)

  46. Electrical Connector (3) - Connect
  47. Wiring Harness Retainer (1) - Install [2x]
  48. GM5568866Courtesy of GENERAL MOTORS COMPANY

    Radiator Inlet Hose (3) @Engine Radiator - Install

  49. Radiator Inlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  50. Radiator Inlet Hose Clip (2) - Install
  51. GM5568620Courtesy of GENERAL MOTORS COMPANY

    Radiator Surge Tank Outlet Hose (3) - Move into position

  52. Radiator Surge Tank Outlet Hose Clip (2) - Install [2x]
  53. GM5570478Courtesy of GENERAL MOTORS COMPANY

    Apply a 3 mm (0.118 in) bead of RTV sealant on the oil pan (1). Adhesives, Fluids, Lubricants, and Sealers

  54. Apply a 5 mm (0.197 in) bead of RTV sealant on the oil pan (2). Adhesives, Fluids, Lubricants, and Sealers
  55. GM5577840Courtesy of GENERAL MOTORS COMPANY

    Oil Pan High Pressure Port Seal (2) - Install NEW [2x]

  56. Oil Pan Front Seal (3) - Install NEW
  57. GM5569924Courtesy of GENERAL MOTORS COMPANY

    Oil Pan (1) - Install

  58. Oil Pan Bolt (2, 3) - Install and hand tighten [16x]
  59. Oil Pan Bolt (2, 3) - Tighten in sequence [16x] - Fastener Specifications
  60. GM5589667Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) - Connect

  61. GM5584621Courtesy of GENERAL MOTORS COMPANY

    Crankshaft Balancer (1) - Loosely install

  62. GM5584620Courtesy of GENERAL MOTORS COMPANY

    Install the EN-41478-A  Crankshaft Front Oil Seal Installer (3) and the EN-41665-A  Crankshaft Balancer and Sprocket Installer (2) to the crankshaft.

  63. Using the EN-41665-A  Crankshaft Balancer and Sprocket Installer (2) properly seat the crankshaft balancer (1).
  64. Remove the EN-41478-A  Crankshaft Front Oil Seal Installer (3) and the EN-41665-A  Crankshaft Balancer and Sprocket Installer (2).
  65. GM5644180Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Torque-to-Yield Fastener Caution

    Crankshaft Balancer Bolt (1) - Install NEW and tighten - Fastener Specifications

  66. GM5644061Courtesy of GENERAL MOTORS COMPANY

    Engine Wiring Harness (3) - Install

  67. Engine Wiring Harness Retainer (2) - Install
  68. Engine Wiring Harness Ground Stud (1) - Install and tighten [2x] - Ground Repair
  69. GM5504569Courtesy of GENERAL MOTORS COMPANY

    Install and tighten the transmission fluid auxiliary cooler pipe bracket nut (1). Fastener Specifications

  70. GM5644122Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Components removed in graphic to better illustrate service parts.

    Transmission Fluid Cooler Pipe Clip Bracket (2) @Oil Pan - Install

  71. Transmission Fluid Cooler Pipe Clip Bolt (1) @Oil Pan - Install and tighten - Fastener Specifications
  72. GM5538525Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector@Knock Sensor (4) - Connect

  73. GM5604735Courtesy of GENERAL MOTORS COMPANY

    Oil Filter (1) - Install and tighten - Fastener Specifications

  74. GM5760502Courtesy of GENERAL MOTORS COMPANY

    Transmission Bolt (1) - Install and tighten [2x] - Fastener Specifications

  75. GM5582330Courtesy of GENERAL MOTORS COMPANY

    Engine Oil Cooler Gasket (2) - Install NEW

  76. Engine Oil Cooler Hose (1) @Oil Pan - Install
  77. GM5582326Courtesy of GENERAL MOTORS COMPANY

    Engine Oil Cooler Adapter Bolt (1) - Install and tighten [2x] - Fastener Specifications

  78. GM5582300Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @Engine Oil Pressure Sensor - Connect

  79. Wiring Harness Retainer (2) @Engine Oil Cooler Hose - Install
  80. GM4997823Courtesy of GENERAL MOTORS COMPANY

    Engine Oil Pressure Sensor Sleeve (1) - Install

  81. GM4997286Courtesy of GENERAL MOTORS COMPANY

    Engine Oil Cooler Hose Bracket Nut (1) - Install and tighten - Fastener Specifications

  82. GM5535978Courtesy of GENERAL MOTORS COMPANY

    Lubricate the oil level indicator seal (2) with clean engine oil. Adhesives, Fluids, Lubricants, and Sealers

  83. Oil Level Indicator Seal (2) - Install NEW
  84. Oil Level Indicator Tube (1) @Oil Pan - Install
  85. GM5535977Courtesy of GENERAL MOTORS COMPANY

    Connect the wiring harness connectors (3) and retainers as needed.

  86. Engine Wiring Harness Retainer (1) @Oil Level Indicator Tube (2) - Connect
  87. GM5591309Courtesy of GENERAL MOTORS COMPANY

    Remove the M10-1.5 x 120mm (3) and the M10-1.5 x 45mm (2) bolts.

  88. Remove the EN-42386  Flywheel Holding Tool (2)
  89. GM5585543Courtesy of GENERAL MOTORS COMPANY

    Torque Converter Cover- Right Side (2) - Install

  90. Torque Converter Cover Bolt- Right Side (1) - Install and tighten - Fastener Specifications
  91. GM5585541Courtesy of GENERAL MOTORS COMPANY

    Torque Converter Cover- Left Side (2) - Install

  92. Torque Converter Cover Bolt- Left Side (1) - Install and tighten - Fastener Specifications
  93. GM5569910Courtesy of GENERAL MOTORS COMPANY

    Starter (1) - Install

  94. GM5569840Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (3) - Connect

  95. Protective Sleeve (4) - Install
  96. Starter Solenoid Cable (1) - Install
  97. Starter Solenoid Cable Nut (2) - Install and tighten - Fastener Specifications
  98. GM5569758Courtesy of GENERAL MOTORS COMPANY

    Starter Bolt (1) - Install and tighten [2x] - Fastener Specifications

  99. GM5569769Courtesy of GENERAL MOTORS COMPANY

    Starter Solenoid Cable (2) - Install

  100. Battery Negative Cable Ground Bolt (1) - Install and tighten - Fastener Specifications
  101. GM5569721Courtesy of GENERAL MOTORS COMPANY

    Starter Heat Shield (2) - Install

  102. Starter Heat Shield Bolt (1) - Install and tighten - Fastener Specifications
  103. GM5569719Courtesy of GENERAL MOTORS COMPANY

    Starter Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications

  104. GM5589733Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The front axle may have to be maneuvered to install it into the vehicle.

    Front Axle (1) - Install

  105. Front Axle Vent Hose - Connect
  106. GM5589730Courtesy of GENERAL MOTORS COMPANY

    Front Differential Carrier Bolt (1) - Install and tighten - Fastener Specifications

  107. GM5589729Courtesy of GENERAL MOTORS COMPANY

    Front Differential Carrier Bolt (2) - Install

  108. Front Differential Carrier Bracket Nut (1) - Install and tighten - Fastener Specifications
  109. GM5568922Courtesy of GENERAL MOTORS COMPANY

    Drivetrain and Front Suspension Frame Front Crossmember (1) - Install

  110. GM5568896Courtesy of GENERAL MOTORS COMPANY

    Drivetrain and Front Suspension Frame Reinforcement Bolt (2) - Install [4x]

  111. Using the EN-45059-A  Angle Meter, install and tighten the 4 drivetrain and front suspension frame reinforcement nuts (1). Fastener Specifications
  112. GM5568832Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Torque-to-Yield Fastener Caution

    Front Differential Carrier Bolt (2) - Install NEW

  113. Front Differential Carrier Nut (1) - Install
  114. Using the EN-45059-A  Angle Meter, tighten the front differential carrier nut (1). Fastener Specifications
  115. GM5620579Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Install the heater coolant pump and heater water auxiliary pump bracket (2) as assembly.

  116. Heater Water Auxiliary Pump Bolt (1) - Install and tighten - Fastener Specifications
  117. Electrical Connector@Heater Coolant Pump (2) - Connect
  118. GM5589726Courtesy of GENERAL MOTORS COMPANY

    Connect the front drive axle actuator electrical connector (1).

  119. Install the harness and secure the two harness retainers (2).
  120. GM5043426Courtesy of GENERAL MOTORS COMPANY

    If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  121. Front Axle Propeller Shaft (1) - Install
  122. Align the reference marks made between the front axle propeller shaft (1) and the front differential drive pinion gear yoke.
  123. Front Axle Propeller Shaft Washer (3) - Install [3x]
  124. Install the 6 front axle propeller shaft bolts (2) and tighten in a crisscross pattern. Fastener Specifications
  125. GM5591026Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Support the front stabilizer shaft.

  126. Front Stabilizer Shaft (3) - Install
  127. Front Stabilizer Shaft Clamp (2) - Install [2x]
  128. If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  129. Front Stabilizer Shaft Bolt (1) - Install and tighten [4x] - Fastener Specifications
  130. GM5002019Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Prior to installing the front shock absorber, you MUST apply anti-corrosion wax to the frame shock tower.

    Apply anti-corrosion wax to the frame shock tower. Anti-Corrosion Treatment and Repair

  131. Front Shock Absorber (1) - Install
  132. GM5575833Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Using a jack stand support the lower control arm to prevent over-articulation of the front lower control arm ball joint.

    Front Shock Absorber Bolt (1) - Install and tighten [2x] - Fastener Specifications

  133. GM5568487Courtesy of GENERAL MOTORS COMPANY

    Front Shock Absorber Nut (1) - Install and tighten [3x] - Fastener Specifications

  134. GM5568546Courtesy of GENERAL MOTORS COMPANY

    Install the chassis wiring harness bracket (1) to the frame shock tower.

  135. Front Wheelhouse Liner- Left Side - Install - Front Wheelhouse Liner Replacement
  136. GM5121838Courtesy of GENERAL MOTORS COMPANY

    Remove any buildup from the front differential carrier output shaft lead in chamfer (1) using an abrasive pad and wipe clean with a shop cloth.

  137. GM5595902Courtesy of GENERAL MOTORS COMPANY

    Front Wheel Drive Shaft Seal (2) - Install NEW

  138. Front Wheel Drive Shaft Retaining Ring (1) - Install NEW
  139. Apply a thin coating of grease to the splines of the front wheel drive half shaft and front differential carrier output shaft. Adhesives, Fluids, Lubricants, and Sealers
  140. GM5588259Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Install the front wheel drive half shaft (1) into the wheel hub.

  141. Install the front wheel drive half shaft (1) into the front axle.
  142. Ensure that the left front wheel drive half shaft (1) is fully seated in front differential carrier by pulling on the inner joint.
  143. Support the steering knuckle with a suitable jack stand.
  144. GM5604913Courtesy of GENERAL MOTORS COMPANY

    Front Upper Control Arm Ball Stud Nut (1) - Install and tighten - Fastener Specifications

  145. Remove jack stand.
  146. GM5633908Courtesy of GENERAL MOTORS COMPANY

    Front Stabilizer Shaft Link@Front Lower Control Arm - Install

  147. Front Stabilizer Shaft Link Nut (1) - Install and tighten - Fastener Specifications
  148. GM5588267Courtesy of GENERAL MOTORS COMPANY

    Steering Linkage Outer Tie Rod - Install

  149. Steering Linkage Outer Tie Rod Nut (1) - Install and tighten - Fastener Specifications
  150. GM5582402Courtesy of GENERAL MOTORS COMPANY

    Install the front wheel speed sensor wiring harness bracket (2).

  151. Front Wheel Speed Sensor Bracket Bolt (1) - Install and tighten - Fastener Specifications
  152. GM5582579Courtesy of GENERAL MOTORS COMPANY

    Front Wheel Speed Sensor (2) - Install

  153. Front Wheel Speed Sensor Bolt (1) - Install and tighten - Fastener Specifications
  154. Front Wheel Speed Sensor Bracket (4) - Install
  155. Front Wheel Speed Sensor Bracket Bolt (3) - Install and tighten - Fastener Specifications
  156. GM5518506Courtesy of GENERAL MOTORS COMPANY

    If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  157. Front Brake Caliper (1) - Install
  158. Front Brake Caliper Bolt (2) - Install and tighten [2x] - Fastener Specifications
  159. GM5527943Courtesy of GENERAL MOTORS COMPANY

    Front Brake Hose Bracket Bolt (1) - Install and tighten - Fastener Specifications

  160. GM5517176Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Only the left front wheel is equipped with the front disc brake pad wear sensor.

    Front Disc Brake Pad Wear Sensor (1) @Front Brake Caliper - Install

  161. GM5121838Courtesy of GENERAL MOTORS COMPANY

    Remove any buildup from the front differential carrier output shaft lead in chamfer (1) using an abrasive pad and wipe clean with a shop cloth.

  162. GM5595902Courtesy of GENERAL MOTORS COMPANY

    Front Wheel Drive Shaft Seal (2) - Install NEW

  163. Front Wheel Drive Shaft Retaining Ring (1) - Install NEW
  164. Apply a thin coating of grease to the splines of the front wheel drive half shaft and front differential carrier output shaft. Adhesives, Fluids, Lubricants, and Sealers
  165. GM5591240Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Install the front wheel drive half shaft (1) into the wheel hub.

  166. Install the front wheel drive half shaft (1) into the front axle.
  167. Ensure that the right front wheel drive half shaft (1) is fully seated in front differential carrier by pulling on the inner joint.
  168. Support the steering knuckle with a suitable jack stand.
  169. GM5591248Courtesy of GENERAL MOTORS COMPANY

    Front Upper Control Arm Ball Stud Nut (1) - Install and tighten - Fastener Specifications

  170. Remove jack stand.
  171. GM5633900Courtesy of GENERAL MOTORS COMPANY

    Front Stabilizer Shaft Link@Lower Control Arm - Install

  172. Front Stabilizer Shaft Link Nut (1) - Install and tighten - Fastener Specifications
  173. GM5591251Courtesy of GENERAL MOTORS COMPANY

    Steering Linkage Outer Tie Rod - Install

  174. Steering Linkage Outer Tie Rod Nut (1) - Install and tighten - Fastener Specifications
  175. GM5591255Courtesy of GENERAL MOTORS COMPANY

    Install the front wheel speed sensor wiring harness bracket (2).

  176. Front Wheel Speed Sensor Bracket Bolt (1) - Install and tighten - Fastener Specifications
  177. GM5591242Courtesy of GENERAL MOTORS COMPANY

    Front Wheel Speed Sensor (2) - Install

  178. Front Wheel Speed Sensor Bolt (1) - Install and tighten - Fastener Specifications
  179. Front Wheel Speed Sensor Bracket (4) - Install
  180. Front Wheel Speed Sensor Bracket Bolt (3) - Install and tighten - Fastener Specifications
  181. GM5591236Courtesy of GENERAL MOTORS COMPANY

    If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  182. Front Brake Caliper (1) - Install
  183. Front Brake Caliper Bolt (2) - Install and tighten [2x] - Fastener Specifications
  184. GM5591237Courtesy of GENERAL MOTORS COMPANY

    Front Brake Hose Bracket Bolt (1) - Install and tighten - Fastener Specifications

  185. Have an assistant apply the brakes.
  186. GM5591238Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Torque-to-Yield Fastener Caution

    Front Wheel Drive Shaft Nut (1) - Install NEW and tighten - Fastener Specifications

  187. GM5580467Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Torque-to-Yield Fastener Caution

    Front Wheel Drive Shaft Nut (1) - Install NEW and tighten - Fastener Specifications

  188. GM5535970Courtesy of GENERAL MOTORS COMPANY

    Front Differential Carrier Oil Filler Plug (1) - Remove

    1. Inspect the gear lubricant level, it should be 16-22 mm (0.6-0.9 in) below the plug opening.
    2. If the level is low, add gear lubricant until the level is 16-22 mm (0.6-0.9 in) below the plug opening. Use the appropriate axle lubricant: Adhesives, Fluids, Lubricants, and Sealers
    3. Front Differential Carrier Oil Filler Plug (1) - Install and tighten - Fastener Specifications
  189. GM5535975Courtesy of GENERAL MOTORS COMPANY

    Oil Level Indicator Tube Bolt (1) - Install and tighten - Fastener Specifications

  190. GM5573198Courtesy of GENERAL MOTORS COMPANY

    Engine Wiring Harness Fuse Block Bracket (3) - Install

  191. Retaining Tab (1) - Engage
  192. Engine Wiring Harness Fuse Block Bracket Bolt (2) - Tighten [2x] - Fastener Specifications
  193. GM5573073Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) - Install [4x]

  194. GM5572883Courtesy of GENERAL MOTORS COMPANY

    Engine Wiring Harness Junction Block (3) - Install

  195. Retaining Tab (1) - Engage [4x]
  196. Engine Wiring Harness Junction Block Bolt (2) - Tighten [4x] - Fastener Specifications
  197. GM5572790Courtesy of GENERAL MOTORS COMPANY

    Starter Solenoid Cable (4) - Install

  198. Battery Positive Cable Nut (3) - Install and tighten - Fastener Specifications
  199. Engine Wiring Harness Junction Block Cover (2) - Install
  200. Retaining Tab (1) - Engage [2x]
  201. GM5573641Courtesy of GENERAL MOTORS COMPANY

    Starter Solenoid Cable (2) - Install

  202. Battery Positive Cable Nut (1) - Install and tighten - Fastener Specifications
  203. Electrical Connector (3) - Connect
  204. GM5116154Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The OEM replacement stretchy accessory drive auxiliary belt (1) is packaged with a disposable installation tool and installation instructions.

    Install the accessory drive auxiliary belt (1) following the instructions included with the accessory drive auxiliary belt.

  205. Inspect the accessory drive auxiliary belt (1) for proper installation and alignment.
  206. GM5116156Courtesy of GENERAL MOTORS COMPANY

    Rotate the crankshaft balancer (1) an additional 360 degrees to ensure proper accessory drive auxiliary belt installation.

  207. GM5523120Courtesy of GENERAL MOTORS COMPANY

    Position the accessory drive primary belt (4) on the belt idler pulley (2), fan and water pump pulley (3) and generator (1).

  208. GM5115929Courtesy of GENERAL MOTORS COMPANY

    Install the EN-51767-2  Stretchy Belt Installer (1) onto the crankshaft balancer.

  209. GM5115932Courtesy of GENERAL MOTORS COMPANY

    Position the accessory drive primary belt (2) on the crankshaft balancer.

  210. Slowly rotate the crankshaft balancer in a clockwise direction until the accessory drive primary belt (2) fully seats on the crankshaft balancer.
  211. Remove the EN-51767-2  Stretchy Belt Installer (1) from the crankshaft balancer.
  212. GM5115452Courtesy of GENERAL MOTORS COMPANY

    Inspect the accessory drive primary belt (1) for proper installation and alignment.

  213. GM5115454Courtesy of GENERAL MOTORS COMPANY

    Rotate the crankshaft balancer (1) and additional 360 degrees to ensure proper accessory drive primary belt installation.

  214. GM5551440Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Outlet Duct (3) - Install

  215. Air Cleaner Outlet Duct Clamp (2) - Tighten [2x] - Fastener Specifications
  216. Positive Crankcase Ventilation Fresh Air Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
  217. GM5001375Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Outlet Duct Bracket Bolt (1) - Install and tighten - Fastener Specifications

  218. Install engine wiring harness to air cleaner outlet duct bracket.
  219. GM5512332Courtesy of GENERAL MOTORS COMPANY

    Underbody Skid Shield (3) - Install

  220. Underbody Splash Shield Bolt (2) - Install and tighten [2x] - Fastener Specifications
  221. GM5512311Courtesy of GENERAL MOTORS COMPANY

    Underbody Splash Shield (1) - Install

  222. GM5512320Courtesy of GENERAL MOTORS COMPANY

    Underbody Splash Shield Bolt (1) - Install and tighten [4x]

  223. Underbody Splash Shield Bolt (2) - Install and tighten [4x] - Fastener Specifications
  224. Install both front tire and wheel assemblies. Tire and Wheel Removal and Installation (Steel Wheel) , or Tire and Wheel Removal and Installation (Aluminum Wheel)
  225. Lower the vehicle.
  226. Fill the engine oil to the proper level with NEW engine oil.
  227. GM5535974Courtesy of GENERAL MOTORS COMPANY

    Install the oil level indicator. (1)

  228. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1, 5W4) , or Battery Negative Cable Disconnection and Connection (KL9)
  229. Fill the cooling system. Cooling System Draining and Filling (GE 47716 L84, L87) , or Cooling System Draining and Filling (Static L84, L87)
  230. Start the engine and check for coolant leaks.
  231. Check for oil leaks.
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