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Home >> Chevrolet >> 2021 >> Malibu LT >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Repair Instructions >> Front Disc Brake Pads Replacement >> Installation Procedure

Installation Procedure

  1. Thoroughly clean the disc brake pad retaining spring contact area and surfaces of the brake caliper bracket of any corrosion and debris.
  2. GM4216966Courtesy of GENERAL MOTORS COMPANY

    Front Disc Brake Pad Retaining Spring (1) - Install [2x]

  3. GM4216965Courtesy of GENERAL MOTORS COMPANY

    Outer Disc Brake Pad (1) - Install

  4. GM4216962Courtesy of GENERAL MOTORS COMPANY

    Inner Disc Brake Pad (1) - Install

  5. GM4216961Courtesy of GENERAL MOTORS COMPANY

    Front Brake Caliper Spring (1) - Install [2x]

  6. GM4216960Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    The phenolic brake caliper piston can be damaged if it contacts the edges of the brake pads upon installation. To avoid phenolic brake caliper piston damage, carefully hold the brake pads against the rotor and do NOT allow the caliper piston to contact the edges of the brake pads while installing the caliper. If the brake caliper piston sustains any damage, the entire caliper will need to be replaced.

    Front Brake Caliper (1) - Install

  7. GM4216959Courtesy of GENERAL MOTORS COMPANY

    Brake Caliper Guide Pin Bolt (1) - Install and tighten 40 N.m (30 lb ft) [2x]

  8. Install the tire and wheel assembly. Tire and Wheel Removal and Installation
  9. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  10. Slowly release the brake pedal.
  11. Wait 15 seconds, then repeat steps 9-10 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
  12. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Brake Master Cylinder Reservoir Filling
  13. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (Without KL9) , or Battery Negative Cable Disconnection and Connection (With KL9)
  14. Burnish the brake pads and rotors. Brake Pad and Rotor Burnishing