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Home >> Chevrolet >> 2021 >> Bolt EV LT >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Bolted Exterior Body Panels And Closures >> Repair Instructions >> Front Side Door Adjustment

Front Side Door Adjustment

GM4538715Courtesy of GENERAL MOTORS COMPANY
Callout Component Name

Preliminary Procedures

  1. Front Wheelhouse Liner Replacement
  2. Remove the front fender insulator.
1 Front Side Door
CAUTION:

Refer to Fastener Caution .

Procedure

  1. Loosen the 4 front side door hinge bolts to adjust the front side door.
  2. Adjust the front side door in order to obtain an even gap between the front side door and the body side, the rear door, the rocker panel, the fixed glass and the front fender.

Adjustment:

  • Front side door to fixed glass molding (a) 5.0 mm ± 1.25 mm (0.19 in ± 0.05 in)
  • Fixed glass to body side (b) 5.0 mm ± 1.0 mm (0.19 in ± 0.04 in)
  • Fuel filler door to fender (c) 2.0 mm ± 0.5 mm (0.08 in ± 0.02 in)
  • Front side door to bodyside (d) 5.0 mm ± 1.0 mm (0.19 in ± 0.04 in)
  • Front side door to fender (e) 4.0 mm ± 0.75 mm (0.16 in ± 0.03 in)
  • Front side door to rocker panel (f) 5.5 mm ± 1.5 mm (0.21 in ± 0.06 in)
  • Front side door to rear side door (g) 4.0 mm ± 0.75 mm (0.16 in ± 0.03 in)

Tighten 
32 N.m (24 lb-ft)