Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
Test 1
- Ignition/Vehicle & All vehicle systems - Off
- Disconnect the electrical connector: B75C Multifunction Intake Air Sensor
- Test for less than 5 ohms between the test points: Ground circuit terminal 4 & Ground
- If 5 ohms or greater
- Disconnect the ground connection: G116
- Test for less than 2 ohms between the test points: Ground circuit terminal 4 @ Component harness & Terminal G116
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Repair the open/high resistance in the ground connection.
- Go to next step: If less than 5 ohms
- Ignition - On/Vehicle - In Service Mode
- Test for 4.8 to 5.2 V between the test points: Signal circuit terminal 2 & Ground
- If less than 4.8 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Test for infinite resistance between the test points: Signal circuit terminal 2 @ Component harness & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 ohms between the test points: Signal circuit terminal 2 @ Component harness & The other end of the circuit @ Control module harness
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Replace the component: K20 Engine Control Module
- If greater than 5.2 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Ignition - On/Vehicle - In Service Mode
- Test for less than 1 V between the test points: Signal circuit terminal 2 @ Component harness & Ground
- If 1 V or greater - Repair the short to voltage on the circuit.
- If less than 1 V - Replace the component: K20 Engine Control Module
- Go to next step: If between 4.8 and 5.2 V
- Engine - Idling
- Use the appropriate diagnostic test probe for best results.
- For this test, the action may need to be repeated several times.
- Verify the scan tool parameter: MAF Sensor = Greater than 0 Hz
Perform the action while monitoring the parameter: Rapidly tap a 3 A fused jumper wire between the test points: Signal circuit terminal 2 & Ground
- If 0 Hz
Replace the component: K20 Engine Control Module
- Go to next step: If greater than 0 Hz
- If 0 Hz
- Test or replace the component: B75C Multifunction Intake Air Sensor
NOTE:
It may take up to 2 min for all vehicle systems to power down before an accurate ground or low reference circuit continuity test can be performed.
NOTE:
Test 2
- Ignition/Vehicle & All vehicle systems - Off
- Disconnect the electrical connector: B75C Multifunction Intake Air Sensor
- Test for less than 5 ohms between the test points: Ground circuit terminal 4 & Ground
- If 5 ohms or greater
- Disconnect the ground connection: G116
- Test for less than 2 ohms between the test points: Ground circuit terminal 4 @ Component harness & Terminal G116
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Repair the open/high resistance in the ground connection.
- Go to next step: If less than 5 ohms
- Ignition - On/Vehicle - In Service Mode
- Verify a test lamp turns On between the test points: Ignition circuit terminal 1 & Ground
- If the test lamp does not turn On and the circuit fuse is OK
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for less than 2 ohms between the test points: Ignition circuit terminal 1 & Output terminal @ Fuse
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not turn On and the circuit fuse is open
- Ignition/Vehicle - Off & Remove - Test lamp
- Ignition - On/Vehicle - In Service Mode
- Replace the component: Fuse
- Verify the fuse does not open.
- If the fuse opens and there are components connected to the circuit - Disconnect a component and repeat procedure starting at step 5.3
- If the fuse opens with all components disconnected from the circuit - Repair the short to ground on the circuit.
- If the fuse does not open after disconnecting a component from the circuit - Replace the component disconnected last.
- Go to next step: If the fuse does not open.
- Operate the component: Each component on the circuit - One at a time
Verify the fuse does not open when any of the components are activated.
- If the fuse opens - Replace the component that caused the fuse to open when activated.
- Go to next step: If the fuse does not open.
- All OK.
NOTE:It may be necessary to use a scan tool control function to operate a component.
- Go to next step: If the test lamp turns On
- Test for 9 to 11 V between the test points: Serial Data circuit terminal 3 & Ground
- If less than 9 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Test for infinite resistance between the test points: Serial Data circuit terminal 3 @ Component harness & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 ohms between the test points: Serial Data circuit terminal 3 @ Component harness & The other end of the circuit @ Control module harness
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Replace the component: K20 Engine Control Module
- If greater than 11 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Ignition - On/Vehicle - In Service Mode
- Test for less than 1 V between the test points: Serial Data circuit terminal 3 @ Component harness & Ground
- If 1 V or greater - Repair the short to voltage on the circuit.
- If less than 1 V - Replace the component: K20 Engine Control Module
- Go to next step: If between 9 and 11 V
- Test or replace the component: B75C Multifunction Intake Air Sensor
NOTE:
It may take up to 2 min for all vehicle systems to power down before an accurate ground or low reference circuit continuity test can be performed.