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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Mechanical - 2.0L (LTG)) >> Repair Instructions >> Engine Replacement >> Installation Procedure

Installation Procedure

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  1. Install the transmission to the engine.TRANSMISSION REPLACEMENT
  2. Position the powertrain and support table under the vehicle.
  3. Raise the powertrain into position under the vehicle.
  4. With the table positioned, if required, lower the vehicle over the powertrain.
  5. Install the drivetrain and front suspension cradle to the vehicle. Drivetrain and Front Suspension Cradle Replacement (LTG)
  6. Lower the vehicle.
  7. GM4507711Courtesy of GENERAL MOTORS COMPANY

    Transmission Mount Bolt (3) - Install NEW [4x] - Transmission Mount Replacement (Left Side)

  8. GM4238142Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Install NEW bolts.

    Engine Mount Bolt (1) - Install [2x] - Engine Mount Replacement 

  9. GM4486520Courtesy of GENERAL MOTORS COMPANY

    Transmission Range Selector Lever Cable (2) - Connect - Automatic Transmission Range Selector Lever Cable Replacement

  10. GM4281588Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Air Bleed Hose (2) @Radiator Surge Tank - Connect - Engine Coolant Air Bleed Hose Replacement (LTG) , or Engine Coolant Air Bleed Hose Replacement (LTG Engine Coolant Air Bleed Pipe to Radiator Surge Tank)

  11. Front Wheel Drive Shaft-Left Side - Install - Front Wheel Drive Half Shaft Replacement - Left Side (M3E)
  12. Front Wheel Drive Shaft-Right Side - Install - Front Wheel Drive Half Shaft Replacement - Right Side (LTG)
  13. Exhaust Front Pipe - Install - Exhaust Front Pipe Replacement (LTG)
  14. GM4217687Courtesy of GENERAL MOTORS COMPANY

    Connect the intermediate shaft (2) then install the intermediate shaft pinch bolt (1). Intermediate Steering Shaft Replacement

  15. GM4217616Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Connect the left and right sides. Left side shown, right side similar.

    Front Stabilizer Shaft Link (1) @Front Stabilizer Shaft - Connect - Stabilizer Shaft Link Replacement

  16. GM4193847Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Connect the left and right sides. Left side shown, right side similar.

    Connect the outer tie rod to the steering knuckle. (3) Steering Linkage Outer Tie Rod Replacement

  17. GM4218188Courtesy of GENERAL MOTORS COMPANY

    Transmission Fluid Cooler Inlet and Outlet Pipe (2) @Transmission - Install

  18. Transmission Fluid Cooler Pipe Nut (1) - Install
  19. GM4241079Courtesy of GENERAL MOTORS COMPANY

    Heater Inlet Hose (2) - Install - Heater Inlet Hose Replacement (LTG)

  20. GM4241076Courtesy of GENERAL MOTORS COMPANY

    Heater Outlet Hose (2) - Install - Heater Outlet Hose Replacement (LTG)

  21. Air Conditioning Compressor Hose - Install - Air Conditioning Compressor Hose Replacement (LTG)
  22. GM4237536Courtesy of GENERAL MOTORS COMPANY

    Radiator Inlet Hose (2) - Install - Radiator Inlet Hose Replacement (LTG)

  23. GM4237530Courtesy of GENERAL MOTORS COMPANY

    Radiator Outlet Hose (2) - Install - Radiator Outlet Hose Replacement (LTG)

  24. GM4214731Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Front Pipe (1) - Install - Evaporative Emission Front Pipe Replacement

  25. Charge Air Cooler Outlet Air Tube - Install - Charge Air Cooler Outlet Air Tube Replacement
  26. GM4213286Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Assembly (1) - Install - Air Cleaner Assembly Replacement

  27. GM3931439Courtesy of GENERAL MOTORS COMPANY

    Power Brake Booster Vacuum Pipe - Install - Power Brake Booster Vacuum Pipe Replacement (LTG)

  28. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (Without KL9) , or Battery Negative Cable Disconnection and Connection (With KL9)
  29. Fill the cooling system to the proper level. Cooling System Draining and Filling (Static) , or Cooling System Draining and Filling (GE 47716)
  30. GM4214672Courtesy of GENERAL MOTORS COMPANY

    Fuel Feed Front Pipe (2) - Install - Fuel Feed Front Pipe Replacement

  31. Battery Tray - Install - Battery Tray Replacement (LTG)
  32. Recharge the refrigerant. Refrigerant Recovery and Recharging (R-1234yf)
  33. NOTE:

    Prelube is necessary if the engine is replaced or overhauled.

  34. If the engine is replaced with a new engine or has been overhauled, perform the engine prelubing procedure. Engine Prelubing 
  35. If prelubing has not been performed, fill the engine oil. Engine Oil and Oil Filter Replacement