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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine Mechanical - 2.0L (LTG)) >> Repair Instructions >> Compressor Air Intake Turbocharger Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
CAUTION:

If a turbocharger has failed, clean any turbocharger debris or excessive oil from the charge air cooler system before installing the new turbocharger. Failure to clean debris from the charge air cooler system will cause severe turbocharger and engine damage upon startup.

  1. Intake Manifold Cover - Remove - Intake Manifold Cover Replacement 
  2. Air Cleaner Outlet Duct - Remove - Air Cleaner Outlet Duct Replacement
  3. GM4239600Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Heat Shield (2) - Remove - Turbocharger Heat Shield Replacement 

  4. Turbocharger Coolant Return Pipe - Remove - Turbocharger Coolant Return Pipe Replacement (LTG)
  5. Warm Up Three-Way Catalytic Converter - Remove - Warm Up Three-Way Catalytic Converter Replacement (LTG)
  6. Turbocharger Oil Return Pipe - Remove - Turbocharger Oil Return Pipe Replacement 
  7. Raise and support the vehicle. Lifting and Jacking the Vehicle
  8. GM4239855Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Oil Feed Pipe Bolt (1) - Remove [2X]

  9. Turbocharger Coolant Feed Pipe - Remove - Turbocharger Coolant Feed Pipe Replacement (LTG)
  10. Charge Air Cooler Inlet Air Tube - Remove - Charge Air Cooler Inlet Air Tube Replacement
  11. Lower the vehicle. Lifting and Jacking the Vehicle
  12. GM4240190Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The PCV hose and fitting assembly connection is permanent. Reinstall these components as an assembly unless new components are being used.

    NOTE:

    Always ensure the PCV hose fitting O-Ring (3) seal is free of cuts or abrasions each time the fitting is attached to the turbocharger.

    Positive Crankcase Ventilation Hose Fitting Bolt (1) - Remove

  13. Positive Crankcase Ventilation Hose Fitting (2) - Disconnect
  14. Disconnect the electrical connectors from the turbocharger.
  15. GM4239988Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The exhaust pipe studs do not come installed on new turbochargers. If the turbocharger is being replaced, new studs will need to be installed.

    Turbocharger Nut (1) - Remove and DISCARD [4x]

  16. Turbocharger (2) - Remove
  17. Turbocharger Gasket (3) - Remove and DISCARD
  18. Turbocharger Oil Feed Pipe Gasket (4) - Remove and DISCARD
  19. Turbocharger (2) - Clean and inspect - Camshaft Cover and Compressor Air Intake Turbocharger Cleaning and Inspection 
  20. Transfer components as necessary.
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