LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Hybrid/EV Energy Storage System) >> Repair Instructions >> Cell Battery Module Replacement (Cell Battery 1) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disable the high voltage system. High Voltage Disabling 
  2. GM4321377Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery (1) - Remove - High Voltage Battery Replacement and Shipping Preparation 

  3. GM4321622Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement - Left Side (1) - Remove - High Voltage Battery Tray Reinforcement Replacement (Left Side) 

  4. GM4322220Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement - Right Side (1) - Remove - High Voltage Battery Tray Reinforcement Replacement (Right Side) 

  5. GM4325172Courtesy of GENERAL MOTORS COMPANY

    Battery Cover - Front (3) - Remove - Battery Cover Replacement (Back Panel) , or Battery Cover Replacement (Front Panel) 

  6. GM4323859Courtesy of GENERAL MOTORS COMPANY

    Battery Cover - Back (2) - Remove - Battery Cover Replacement (Back Panel) , or Battery Cover Replacement (Front Panel) 

  7. GM4325406Courtesy of GENERAL MOTORS COMPANY

    Battery Hold Down Retainer - Right Side Panel (3) - Remove - Battery Hold Down Retainer Replacement (Right Side Panel) 

  8. GM4325362Courtesy of GENERAL MOTORS COMPANY

    Battery Hold Down Retainer - Left Side Panel (3) - Remove - Battery Hold Down Retainer Replacement (Left Side Panel) 

  9. GM4325512Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Take care not to damage duct seal (1) when removing.

    Battery Cooling Air Inlet Duct - Front (2) - Remove

  10. GM4325438Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Take care not to damage duct seal (2), when removing.

    Battery Cooling Air Inlet Duct- Rear (1) - Remove

  11. GM4328261Courtesy of GENERAL MOTORS COMPANY

    Auxiliary Battery Negative Cable (4) - Remove - Auxiliary Battery Cable Replacement 

  12. GM4334494Courtesy of GENERAL MOTORS COMPANY

    High Voltage Bus Bar Fastener (1) - Remove [2X]

  13. High Voltage Bus Bar (2) - Remove
  14. GM4334502Courtesy of GENERAL MOTORS COMPANY

    Disconnect the ribbon connector. (1)

  15. GM4334505Courtesy of GENERAL MOTORS COMPANY

    Battery Vent Tube (1) - Disconnect

  16. Electrical Connector (2) - Disconnect
  17. GM4334508Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Interface Control Module (1) - Remove

  18. GM4334513Courtesy of GENERAL MOTORS COMPANY

    Battery Hold Down Bolt (2) - Remove [2X]

  19. Battery Hold Down Retainer (1) - Remove
  20. GM4334515Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    If a service replacement cell battery module is required, the replacement cell battery module will need to have its cell voltages balanced. In order to facilitate installing EL-50332  cell balancing service tool, the replacement cell battery module will have to go in cell battery module 4 or cell battery module 5 location. Repositioning the existing cell battery module 4 or cell battery module 5 into the location of the cell battery module requiring replacement as applicable.

    Cell Battery Module (1) - Remove

  21. GM4328783Courtesy of GENERAL MOTORS COMPANY

    If replacing the cell battery module, insert the shipping bracket (2) that comes with the NEW cell battery.

  22. Install the retainers. (1)