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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 95 (Hybrid/EV Energy Storage System) >> Repair Instructions >> Cell Battery Cooling Manifold Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disable the high voltage system. High Voltage Disabling 
  2. GM4321377Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery (1) - Remove - High Voltage Battery Replacement and Shipping Preparation 

  3. GM4321622Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement - Left Side (1) - Remove - High Voltage Battery Tray Reinforcement Replacement (Left Side) 

  4. GM4322220Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement - Right Side (1) - Remove - High Voltage Battery Tray Reinforcement Replacement (Right Side) 

  5. GM4325172Courtesy of GENERAL MOTORS COMPANY

    Battery Cover - Front (3) - Remove - Battery Cover Replacement (Back Panel) , or Battery Cover Replacement (Front Panel) 

  6. GM4323859Courtesy of GENERAL MOTORS COMPANY

    Battery Cover - Back (2) - Remove - Battery Cover Replacement (Back Panel) , or Battery Cover Replacement (Front Panel) 

  7. GM4325406Courtesy of GENERAL MOTORS COMPANY

    Battery Hold Down Retainer - Right Side Panel (3) - Remove - Battery Hold Down Retainer Replacement (Right Side Panel) 

  8. GM4325362Courtesy of GENERAL MOTORS COMPANY

    Battery Hold Down Retainer - Left Side Panel (3) - Remove - Battery Hold Down Retainer Replacement (Left Side Panel) 

  9. GM4325512Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Take care not to damage duct seal (1) when removing.

    Battery Cooling Air Inlet Duct - Front (2) - Remove

  10. GM4325438Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Take care not to damage duct seal (2), when removing.

    Battery Cooling Air Inlet Duct- Rear (1) - Remove

  11. GM4325250Courtesy of GENERAL MOTORS COMPANY

    Cell Battery Vent Tube (3) - Remove - Cell Battery Vent Tube Replacement 

  12. GM4328261Courtesy of GENERAL MOTORS COMPANY

    Auxiliary Battery Negative Cable (4) - Remove - Auxiliary Battery Cable Replacement 

  13. Remove cell battery modules 1 thru 4. Cell Battery Module Replacement (Cell Battery 7) , or Cell Battery Module Replacement (Cell Battery 8) , or Cell Battery Module Replacement (Cell Battery 6) , or Cell Battery Module Replacement (Cell Battery 5) , or Cell Battery Module Replacement (Cell Battery 4) , or Cell Battery Module Replacement (Cell Battery 3) , or Cell Battery Module Replacement (Cell Battery 2) , or Cell Battery Module Replacement (Cell Battery 1) 
  14. GM4335693Courtesy of GENERAL MOTORS COMPANY

    Cell Battery Cooling Manifold (1) - Remove