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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Automatic Transmission - 5ET50 (MKE)) >> Repair Instructions - On Vehicle >> Drive Motor Power Inverter Module Cover Replacement >> Removal Procedure

Removal Procedure

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    WARNING:

    Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.

    The High Voltage Disabling procedure will perform the following tasks:

    • Identify how to disable high voltage.
    • Identify how to test for the presence of high voltage.
    • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

    Failure to follow the procedures exactly as written may result in serious injury or death.

  1. Set the parking brake.
  2. Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection (Without KL9)Battery Negative Cable Disconnection and Connection (With KL9)
  3. Disable the high voltage system and disconnect the A4 Hybrid/EV Battery Pack high voltage harness connector at the T6 Power Inverter Module. High Voltage Disabling .
  4. Drive Motor Generator Power Inverter Module Cooling System Draining and Filling - Drain
  5. Remove the range selector lever cable bracket. Range Selector Lever Cable Bracket Replacement 
  6. GM4258126Courtesy of GENERAL MOTORS COMPANY

    Remove the primary shield (3) from the transmission.

  7. GM4283170Courtesy of GENERAL MOTORS COMPANY

    Remove the secondary shield (2) from the transmission.

  8. GM4283325Courtesy of GENERAL MOTORS COMPANY

    Disconnect and reposition the radiator surge tank overflow hose (1).

  9. Disconnect and reposition the transmission electrical connector (2).
  10. Disconnect and reposition the transmission high voltage electrical connectors (3).
  11. Remove the transmission mount transmission side bracket. Transmission Mount Transmission-Side Bracket Replacement 
  12. GM4230917Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Positive and Negative Cable Connector Bolt (1) - Remove [4x]

  13. Drive Motor Battery Positive and Negative Cable Connector (2) - Remove
  14. GM4037211Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Power Inverter Module Cover Removal  (2) - Remove