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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Engine Controls And Fuel - 1.8L (LKN) - Repair Instructions) >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure

Installation Procedure

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  1. GM4239886Courtesy of GENERAL MOTORS COMPANY

    Place a suitable adjustable jack under the fuel tank.

  2. Fuel Tank (1) - Install
  3. GM4239878Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Strap (2) - Install [2x]

  4. CAUTION:

    Refer to Fastener Caution .

  5. Fuel Tank Strap Bolt (1) - Install [4x] 27 N.m (20 lb ft)
  6. GM4239982Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Canister Air Inlet Hose (6) @ Evaporative Emission Canister (5) - Connect - Plastic Collar Quick Connect Fitting Service 

  7. Fuel Feed Pipe (3) @ Fuel Feed Pipe (4) - Connect - Plastic Collar Quick Connect Fitting Service 
  8. Evaporative Emission Canister Purge Pipe (1) @ Evaporative Emission Pipe (2) - Connect - Plastic Collar Quick Connect Fitting Service 
  9. GM4239842Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Filler Hose (5) @ Fuel Tank (4) - Install

  10. Fuel Tank Filler Hose Clamp (6) - Install 4 N.m (35 lb in)
  11. Fuel Tank Vent Pipe (2) @ Fuel Tank Filler Pipe (3) - Connect - Plastic Collar Quick Connect Fitting Service 
  12. Wiring Harness (1) @ Retainer (7) Install [2x]
  13. Wiring Harness (1) Connect
  14. Exhaust Muffler - Install - Exhaust Muffler Replacement (Dual Exhaust) , or Exhaust Muffler Replacement (Single Exhaust)
  15. Underbody Rear Air Deflector - Right Side - Install - Underbody Rear Air Deflector Replacement - Right Side (XFE)
  16. Refill the fuel tank.
  17. Inspect for fuel leaks.