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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Engine Controls And Fuel - 1.8L (LKN) - Repair Instructions) >> Repair Instructions >> Exhaust Gas Recirculation Cooler Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Intake Manifold Cover - Remove - Intake Manifold Cover Replacement
  2. GM4332113Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Temperature Sensor - Position 1 - Remove - Exhaust Gas Recirculation Cooler Temperature Sensor Replacement - Position 1 

  3. Exhaust Gas Recirculation Cooler Temperature Sensor Bracket - Remove - Exhaust Gas Recirculation Cooler Temperature Sensor Bracket Replacement 
  4. GM4295421Courtesy of GENERAL MOTORS COMPANY

    Catalytic Converter Heat Shield - Remove - Catalytic Converter Heat Shield Replacement (LKN)

  5. Exhaust Gas Recirculation Cooler Outlet Pipe- To Fuel Heater Return Hose - Remove - Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Fuel Heater Return Hose) , or Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Intake Manifold) 
  6. Exhaust Gas Recirculation Cooler Inlet Pipe - Remove - Exhaust Gas Recirculation Cooler Inlet Pipe Replacement 
  7. GM4332481Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) - Disconnect

  8. Retainer (2) - Unclip
  9. GM4332492Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Bolt (1) - Remove [2x]

  10. Exhaust Gas Recirculation Pipe Bolt (2) - Remove [2x]
  11. GM4334302Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Valve Inlet Bolt (1) - Remove [3x]

  12. GM4334359Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler (1) - Remove

  13. NOTE:

    The gasket is reusable, inspect the gasket and replace if damaged.

  14. Exhaust Gas Recirculation Valve Inlet Gasket (2) - Remove
  15. NOTE:

    The gasket is reusable, inspect the gasket and replace if damaged.

  16. Exhaust Gas Recirculation Pipe Gasket (3) - Remove