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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Engine Controls And Fuel - 1.8L (LKN) - Repair Instructions) >> Repair Instructions >> Exhaust Gas Recirculation Cooler Replacement >> Installation Procedure

Installation Procedure

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  1. GM4334359Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Valve Inlet Gasket (2) - Install

  2. Exhaust Gas Recirculation Pipe Gasket (3) - Install
  3. Exhaust Gas Recirculation Cooler (1) - Install
  4. GM4334302Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Exhaust Gas Recirculation Valve Inlet Bolt (1) - Install and tighten [3x] 25 N.m (18 lb ft)

  5. GM4332492Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Pipe Bolt (2) - Install and tighten [2x] 10 N.m (89 lb in)

  6. Exhaust Gas Recirculation Cooler Bolt (1) - Install and tighten [2x] 25 N.m (18 lb ft)
  7. GM4332481Courtesy of GENERAL MOTORS COMPANY

    Retainer (2) - Install

  8. Electrical Connector (1) - Connect
  9. Exhaust Gas Recirculation Cooler Inlet Pipe - Install - Exhaust Gas Recirculation Cooler Inlet Pipe Replacement 
  10. Exhaust Gas Recirculation Cooler Outlet Pipe- To Fuel Heater Return Hose - Install - Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Fuel Heater Return Hose) , or Exhaust Gas Recirculation Cooler Outlet Pipe Replacement (To Intake Manifold) 
  11. GM4295421Courtesy of GENERAL MOTORS COMPANY

    Catalytic Converter Heat Shield - Install - Catalytic Converter Heat Shield Replacement (LKN)

  12. Exhaust Gas Recirculation Cooler Temperature Sensor Bracket - Install - Exhaust Gas Recirculation Cooler Temperature Sensor Bracket Replacement 
  13. GM4332113Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Temperature Sensor - Position 1 - Install - Exhaust Gas Recirculation Cooler Temperature Sensor Replacement - Position 1 

  14. Intake Manifold Cover - Install - Intake Manifold Cover Replacement