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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 19 (Engine Mechanical - 1.8L (LKN)) >> Repair Instructions - On Vehicle >> Engine Front Cover Replacement - Upper >> Installation Procedure

Installation Procedure

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  1. Clean the engine upper front cover sealing surfaces.
  2. GM2966455Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The complete installation procedure of the upper engine front cover and the engine mount bracket must be completed within 10 minutes of applying the sealing compound. DO NOT install sealing compound onto the engine upper front cover bolt hole bores and threads.

    Apply approximately a 3 mm (0.12 in) thick bead of sealant at (1, 3) of the engine upper front cover (2). In the areas marked with circles, the sealant width must be increased to 4 mm (0.16 in) in order to prevent leaks.

    Adhesives, Fluids, Lubricants, and Sealers 

    1. Apply approximately a 4.0 mm thick bead of sealant in the circled areas of the engine upper front cover (2). Adhesives, Fluids, Lubricants, and Sealers 
  3. GM3459130Courtesy of GENERAL MOTORS COMPANY

    Apply additional sealant (1, 2) to the seams between the cylinder head and the cylinder block in the shown areas.

  4. GM3011738Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Position the engine upper front cover exactly onto the engine lower front cover bores.

    Install the engine upper front cover (1) onto the engine lower front cover (3) then to the cylinder head (2).

  5. GM4295558Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Engine Front Cover Bolt (1) - Install and tighten 10 N.m (89 lb in)

  6. GM4295589Courtesy of GENERAL MOTORS COMPANY

    Engine Front Cover Bolt (1) - Install and tighten [7x] 10 N.m (89 lb in)

  7. Camshaft Cover Replacement  - Install
  8. Engine Mount Bracket Replacement  - Install