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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 19 (Engine Mechanical - 1.8L (LKN)) >> Repair Instructions - On Vehicle >> Cylinder Head Replacement >> Installation Procedure

Installation Procedure

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  1. If replacing the cylinder head, transfer all parts as necessary. Cylinder Head Assemble 
  2. NOTE:

    Ensure that the cylinder head and engine block sealing surfaces are clear of oil, grease and old gasket material.

  3. Clean all sealing surfaces.
  4. GM4320615Courtesy of GENERAL MOTORS COMPANY

    Ensure the timing chain tensioner shoe bushing (3) is properly positioned prior to installing the cylinder head.

  5. GM4321187Courtesy of GENERAL MOTORS COMPANY

    Cylinder Head Gasket (2) - Install NEW

  6. Cylinder Head (1) - Install
  7. GM4320765Courtesy of GENERAL MOTORS COMPANY

    Washer (2) - Install NEW [10x]

  8. NOTE:

    Use NEW bolts.

  9. Cylinder Head Bolt (1) - Loosely install [10x]
  10. GM4321250Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Tighten the bolts in the sequence shown.

    Tighten

    1. First Pass:25 N.m (18 lb ft)
    2. Second Pass:90 degrees, using the EN-45059  angle meter
    3. Third Pass:90 degrees, using the EN-45059  angle meter
    4. Fourth Pass:90 degrees, using the EN-45059  angle meter
    5. Final Pass:15 degrees, using the EN-45059  angle meter
  11. GM4320615Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Use a suitable device to support the engine while repositioning the lift hook.

    Remove the EN-36857  engine lift bracket (1) and reposition the lift hook to the cylinder head.

  12. Camshaft Position Actuator Adjuster - Install - Camshaft Position Actuator Adjuster Replacement 
  13. Exhaust Gas Recirculation Cooler - Install - Exhaust Gas Recirculation Cooler Replacement
  14. Intake Manifold - Install - Intake Manifold Replacement 
  15. Warm Up Three-Way Catalytic Converter - Install - Warm Up Three-Way Catalytic Converter Replacement (LKN)
  16. GM4320112Courtesy of GENERAL MOTORS COMPANY

    Exhaust Gas Recirculation Cooler Outlet Pipe Bolt (1) - Install and tighten 10 N.m (89 lb in)

  17. Fuel Injection Pump - Install - Fuel Injection Pump Replacement
  18. Water Outlet - Install - Water Outlet Replacement (LKN)
  19. GM4321486Courtesy of GENERAL MOTORS COMPANY

    Connect the electrical connectors. (1, 2, 3 and 4)

  20. Camshaft Position Actuator Solenoid Valve - Intake - Install - Camshaft Position Actuator Valve Solenoid Replacement - Intake
  21. Camshaft Position Actuator Solenoid Valve - Exhaust - Install - Camshaft Position Actuator Valve Solenoid Replacement - Exhaust
  22. Change the engine oil and filter. Engine Oil and Oil Filter Replacement