Installation Procedure
WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
- If replacing the cylinder head, transfer all parts as necessary. Cylinder Head Assemble
- Clean all sealing surfaces.
Ensure the timing chain tensioner shoe bushing (3) is properly positioned prior to installing the cylinder head.
Cylinder Head Gasket (2) - Install NEW
- Cylinder Head (1) - Install
Washer (2) - Install NEW [10x]
- Cylinder Head Bolt (1) - Loosely install [10x]
- CAUTION:
Refer to Fastener Caution .
CAUTION:Refer to Torque-to-Yield Fastener Caution .
Tighten the bolts in the sequence shown.
Tighten
- First Pass:25 N.m (18 lb ft)
- Second Pass:90 degrees, using the EN-45059 angle meter
- Third Pass:90 degrees, using the EN-45059 angle meter
- Fourth Pass:90 degrees, using the EN-45059 angle meter
- Final Pass:15 degrees, using the EN-45059 angle meter
- NOTE:
Use a suitable device to support the engine while repositioning the lift hook.
Remove the EN-36857 engine lift bracket (1) and reposition the lift hook to the cylinder head.
- Camshaft Position Actuator Adjuster - Install - Camshaft Position Actuator Adjuster Replacement
- Exhaust Gas Recirculation Cooler - Install - Exhaust Gas Recirculation Cooler Replacement
- Intake Manifold - Install - Intake Manifold Replacement
- Warm Up Three-Way Catalytic Converter - Install - Warm Up Three-Way Catalytic Converter Replacement (LKN)
Exhaust Gas Recirculation Cooler Outlet Pipe Bolt (1) - Install and tighten 10 N.m (89 lb in)
- Fuel Injection Pump - Install - Fuel Injection Pump Replacement
- Water Outlet - Install - Water Outlet Replacement (LKN)
Connect the electrical connectors. (1, 2, 3 and 4)
- Camshaft Position Actuator Solenoid Valve - Intake - Install - Camshaft Position Actuator Valve Solenoid Replacement - Intake
- Camshaft Position Actuator Solenoid Valve - Exhaust - Install - Camshaft Position Actuator Valve Solenoid Replacement - Exhaust
- Change the engine oil and filter. Engine Oil and Oil Filter Replacement
NOTE:
Ensure that the cylinder head and engine block sealing surfaces are clear of oil, grease and old gasket material.
NOTE:
Use NEW bolts.