LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 19 (Engine Mechanical - 1.8L (LKN)) >> Repair Instructions - On Vehicle >> Camshaft Position Actuator Adjuster Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM2968114Courtesy of GENERAL MOTORS COMPANY

    Install the exhaust camshaft position actuator adjuster (2).

  2. Mind the camshaft pin (1), the exhaust camshaft position actuator adjuster does fit in only one position.
  3. CAUTION:

    Refer to Fastener Caution .

  4. Install the exhaust camshaft position actuator adjuster bolt (3) and tighten a first pass to 65 N.m (48 lb ft).
  5. Tighten the exhaust camshaft position actuator adjuster bolt a final pass to an additional 120 - 135 degrees, using the EN-45059  meter.
  6. GM2968115Courtesy of GENERAL MOTORS COMPANY

    Install the intake camshaft position actuator adjuster (1).

  7. Mind the camshaft pin (2), the intake camshaft position actuator adjuster does fit in only one position.
  8. Install the intake camshaft position actuator adjuster bolt (3) and tighten a first pass to 65 N.m (48 lb ft).
  9. Tighten the intake camshaft position actuator adjuster bolt a final pass to an additional 120 - 135 degrees, using the EN-45059  meter.
  10. GM3216240Courtesy of GENERAL MOTORS COMPANY

    Install the camshaft timing chain to the camshaft position actuator adjuster.

  11. Ensure that the self-made colored links (1, 2) match to the marks on the camshaft position adjuster actuators.
  12. GM2968109Courtesy of GENERAL MOTORS COMPANY

    Install the timing chain tensioner (1).

  13. Install the 2 timing chain tensioner bolts (2) and tighten to 10 N.m (89 lb in).
  14. GM2968108Courtesy of GENERAL MOTORS COMPANY

    Push the timing chain guide - left side (2) in the direction of the arrow.

  15. Remove the 2mm drill bit, or equivlent (3) from the tensioner (1).
  16. GM2968105Courtesy of GENERAL MOTORS COMPANY

    Loosen the EN-51148  holding tool bolts (2, 3, 4).

  17. Remove the EN-51148  holding tool (1).
  18. GM2969141Courtesy of GENERAL MOTORS COMPANY

    Install the upper timing chain guide (1).

  19. Install the upper timing chain guide bolts (2) and tighten to 7 N.m (62 lb in).
  20. Check the position of the crankshaft, camshaft and camshaft position actuator adjuster.
  21. Raise the vehicle.
    1. Turn crankshaft 720 degrees in the direction of engine rotation by the crankshaft balancer absorber bolt.
    2. GM3213250Courtesy of GENERAL MOTORS COMPANY

      Adjust the engine to cylinder 1 top death center (TDC) of combustion stroke. Set crankshaft in direction of engine rotation until the markings (2) and (3) line up. Rotate at the crankshaft balancer absorber bolt (1).

    3. GM2968105Courtesy of GENERAL MOTORS COMPANY

      Install the EN-51148  holding tool (1) to camshafts and to the cylinder head.

      1. Tighten the bolt (3) in the middle.
      2. Tighten the 2 outer bolts (2, 4).
    4. If EN-51148  holding tool can be installed, the engine timing is properly adjusted.
    5. Remove the middle bolt (3) and the 2 outer bolts (2, 4) and remove the EN-51148  holding tool (1).
  22. Install the upper engine front cover. Engine Front Cover Replacement - Upper 
  23. Install the engine mount bracket. Engine Mount Bracket Replacement 
  24. Front Wheelhouse Liner-Right Side - Remove - FRONT WHEELHOUSE LINER REPLACEMENT - RIGHT SIDE (LKN)
  25. Install the camshaft cover. Camshaft Cover Replacement