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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 17 (Engine Cooling System) >> Repair Instructions >> Water Outlet Replacement (LTG) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the cooling system. Refer to Cooling System Draining and Filling (GE-47716) , or Cooling System Draining and Filling (Static) .
  2. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement .
  3. Reposition the engine control module and bracket without disconnecting the module electrical connectors. Refer to Engine Control Module Replacement .
  4. GM2810896Courtesy of GENERAL MOTORS COMPANY

    Disconnect the engine coolant temperature (ECT) sensor connector (3) from the water outlet (2).

  5. Remove the following hoses from the water outlet:
    • Radiator inlet hose (1).
    • Heater inlet hose (4).
    • Heater outlet hose (5).
  6. GM2810902Courtesy of GENERAL MOTORS COMPANY

    Remove the water outlet fasteners (3) and remove the water outlet (2).

  7. GM2810899Courtesy of GENERAL MOTORS COMPANY

    Remove the thermostat bypass hose (2) from the water outlet (3).

  8. Discard the water outlet seal (1).