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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 17 (Engine Cooling System) >> Repair Instructions >> Water Outlet Replacement (LKN) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the cooling system. Cooling System Draining and Filling (GE-47716) , or Cooling System Draining and Filling (Static) 
  2. Intake Manifold Cover - Remove - Intake Manifold Cover Replacement
  3. GM4296817Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Air Bleed Hose Retainer (1) - Disengage

  4. Engine Coolant Air Bleed Hose (2) @ Water Outlet - Disconnect and position aside
  5. Radiator Inlet Hose Retainer (3) - Disengage
  6. Radiator Inlet Hose (4) @ Water Outlet - Disconnect and position aside
  7. NOTE:

    Using a pair of long needle nose pliers will aid in removing the hose clamp.

  8. Thermostat Bypass Hose Clamp (5) - Disengage - Hose Clamp Replacement Guidelines - Spring Type 
  9. GM4296815Courtesy of GENERAL MOTORS COMPANY

    Heater Inlet Hose Retainer (1) - Disengage

  10. Heater Inlet Hose (2) @ Water Outlet - Disconnect and position aside
  11. Disconnect the electrical connector from the engine coolant temperature sensor. (3)
  12. Water Outlet Bolt (4) - Remove
  13. GM4296816Courtesy of GENERAL MOTORS COMPANY

    Water Outlet Bolt (1) - Remove [3x]

  14. Water Outlet (2) - Remove
  15. Water Outlet Seal (3) - Remove and DISCARD