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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 17 (Engine Cooling System) >> Repair Instructions >> Water Outlet Replacement (LKN) >> Installation Procedure

Installation Procedure

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  1. GM4296816Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Install a NEW water outlet seal.

    Water Outlet Seal (3) - Install

  2. Water Outlet (2) - Install
  3. CAUTION:

    Refer to Fastener Caution .

  4. Water Outlet Bolt (1) - Install and tighten [3x] 10 N.m (89 lb in)
  5. GM4296815Courtesy of GENERAL MOTORS COMPANY

    Water Outlet Bolt (4) - Install and tighten 10 N.m (89 lb in)

  6. Connect the engine coolant temperature sensor electrical connector. (3)
  7. Heater Inlet Hose (2) @ Water Outlet - Connect
  8. Heater Inlet Hose Retainer (1) - Engage
  9. GM4296817Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Using a pair of long needle nose pliers will aid in installing the hose clamp.

    Thermostat Bypass Hose Clamp (5) - Engage - Hose Clamp Replacement Guidelines - Spring Type 

  10. Radiator Inlet Hose (4) @ Water Outlet - Connect
  11. Radiator Inlet Hose Retainer (3) - Engage
  12. Engine Coolant Air Bleed Hose (2) @ Water Outlet - Connect
  13. Engine Coolant Air Bleed Hose Retainer (1) - Engage
  14. Intake Manifold Cover - Install Intake Manifold Cover Replacement
  15. Fill the cooling system to the proper level. Cooling System Draining and Filling (GE-47716) , or Cooling System Draining and Filling (Static) 
  16. Start the engine and check for leaks.