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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 17 (Engine Cooling System) >> Diagnostic Information and Procedures >> DTC P0480, P0691, or P0692 (LTG) >> Circuit/System Testing

Circuit/System Testing

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  1. Ignition OFF, disconnect the harness connector at the G10 Cooling Fan Motor.
  2. Ignition ON, verify that a test lamp illuminates between the B+ circuit terminal 1 and ground.
    • If the test lamp does not illuminate and the circuit fuse is good 
    1. Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down.
    2. Test for less than 2 Ω in the B+ circuit end to end.
      • If 2 Ω or greater, repair the open/high resistance in the circuit.
      • If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
    • If the test lamp does not illuminate and the circuit fuse is open 
    1. Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down.
    2. Test for infinite resistance between the B+ circuit and ground.
      • If less than infinite resistance, repair the short to ground in the circuit.
      • If infinite resistance, replace the G10 Cooling Fan Motor.
    • Go to next step: If the test lamp illuminates 
    3. NOTE:

    The cooling fan speed output circuit is pulled-up to a voltage within the ECM, 2-3 volts on the output circuit is normal.

  3. Connect a DMM, set on the diode setting, between the G10 Cooling Fan Motor control circuit terminal 4 and ground.
  4. Verify the DMM reading is greater than 2.5 V or displays O.L. with the cooling fan commanded OFF.
    • If 2.5 V or less 
    1. Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down.
    2. Disconnect the harness connector X1 at the K20 Engine Control Module.
    3. Test for infinite resistance between the G10 Cooling Fan Motor control circuit terminal 4 and ground.
      • If less than infinite resistance, repair the short to ground in the circuit.
      • If infinite resistance, replace the K20 Engine Control Module.
    • Go to next step: If greater than 2.5 V or displays O.L. 
  5. Command the cooling fan ON to 90% with a scan tool.
  6. Verify the DMM reading is less than 1 V.
    • If 1 V or greater 
    1. Ignition OFF.
    2. Disconnect the harness connector X1 at the K20 Engine Control Module, ignition ON.
    3. Test for less than 1 V between the G10 Cooling Fan Motor control circuit terminal 4 and ground.
      • If 1 V or greater, repair the short to voltage on the circuit.
      • Go to next step: If less than 1 V.
    4. Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down.
    5. Test for less than 2 Ω in the circuit end to end.
      • If 2 Ω or greater, repair the open in the circuit.
      • If less than 2 Ω, replace the K20 Engine Control Module.
    • Go to next step: If less than 1 V 
  7. Replace the K20 Cooling Fan Control Module.
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