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Home >> Chevrolet >> 2020 >> Malibu LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (Wheel Drive Shafts) >> Repair Instructions >> Front Wheel Drive Half Shaft Replacement - Left Side (MKE) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4214371Courtesy of GENERAL MOTORS COMPANY

    Install the NEW retainer clip.

  2. GM4174916Courtesy of GENERAL MOTORS COMPANY

    Install the NEW washer (1) on the wheel drive shaft (2).

  3. NOTE:

    The threads must be clean and free of debris prior to the application of the threadlocker to ensure proper adhesion and retention.

  4. Thoroughly clean the threads using denatured alcohol or equivalent and allow to dry.
  5. GM4113163Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure that there are no gaps in the threadlocker along the length of the filled area of the threads on the shaft. Allow the threadlocker to cure approximately 10 minutes before installation of the nut.

    Apply threadlocker to the wheel drive shaft threads (1). Adhesives, Fluids, Lubricants, and Sealers 

  6. GM4213361Courtesy of GENERAL MOTORS COMPANY

    Position the wheel drive shaft (1) into the vehicle.

  7. GM4213352Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    DT-51504 must be installed into the differential output shaft seal prior to removing and installing the wheel drive shaft. Failure to install the DT-51504 as indicated may cause the splines of the wheel drive shaft to damage the differential output seal

    NOTE:

    Ensure that the wheel drive shaft is fully seated in the transmission.

    Carefully install the wheel drive shaft into the differential until the splines are past the DT-51504  Seal Protector (1).

  8. Remove the DT-51504  Seal Protector from the differential output shaft seal.
  9. Install the front wheel drive shaft into the front wheel bearing/hub.
  10. Install the ball joint to the steering knuckle. Lower Control Arm Replacement
  11. Install the outer tie rod assembly at the steering knuckle. Steering Linkage Outer Tie Rod Replacement
  12. GM4213348Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Wheel Drive Shaft Nut (1) - Install a NEW nut.

    Tighten

    1. First Pass: 150 N.m (111 lb ft)
    2. Second Pass: Loosen (45 degrees) 
    3. Final Pass: 250 N.m (185 lb ft)
  13. Install the tire and wheel assembly. Tire and Wheel Removal and Installation
  14. Inspect the transaxle fluid level. MKE Transmission Fluid Level and Condition Check