Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Ignition/Vehicle - Off
- Disconnect the electrical connector : Q61 Reductant Injector
- Connect a test lamp between the test points : Control circuit terminal 1 & B+
- Ignition - On / Vehicle - In Service Mode
- Perform the scan tool control function : Reductant Injector - On and Off
Verify the test lamp turns On and Off.
- If the test lamp is always Off
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector : K20 Engine Control Module
- Ignition - On / Vehicle - In Service Mode
- Test for less than 1 V between the test points : Control circuit terminal 1 @ Component harness & Ground
- If 1 V or greater - Repair the short to voltage on the circuit.
- Go to next step : If less than 1 V
- Ignition/Vehicle - Off
- Test for less than 2 ohms between the test points : Control circuit terminal 1 @ Component harness & Terminal 1 X3 @ Control module harness
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Replace the component : K20 Engine Control Module
- If the test lamp is always On
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector : K20 Engine Control Module
- Test for infinite resistance between the test points : Control circuit terminal 1 @ Component harness & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- If infinite resistance - Replace the component : K20 Engine Control Module
- Go to next step : If the test lamp turns On and Off
- Connect a test lamp between the test points : Control circuit terminal 2 & Control circuit terminal 1
- Perform the scan tool control function : Reductant Injector - On
Verify the test lamp turns On. - Flashing Slow
- If the test lamp is always Off
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector : K20 Engine Control Module
- Test for infinite resistance between the test points : Control circuit terminal 2 @ Component harness & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step : If infinite resistance
- Test for less than 2 ohms between the test points : Control circuit terminal 2 @ Component harness & Terminal 15 X3 @ Control module harness
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Replace the component : K20 Engine Control Module
- If the test lamp is always On
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector : K20 Engine Control Module
- Ignition - On / Vehicle - In Service Mode
- Test for less than 1 V between the test points : Control circuit terminal 2 @ Component harness & Ground
- If 1 V or greater - Repair the short to voltage on the circuit.
- If less than 1 V - Replace the component : K20 Engine Control Module
- Go to next step : If the test lamp turns On and Off
- Test or replace the component : Q61 Reductant Injector