Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Ignition/Vehicle - Off
- Disconnect the electrical connector : X1 @ K20 Engine Control Module
- Connect a 3 A fused jumper wire between the test points : Control circuit terminal 72 & Ground
- Ignition - On / Vehicle - In Service Mode
- Verify a test lamp turns On between the test points :
- Ignition circuit terminal 62 & Ground
- Ignition circuit terminal 67 & Ground
- If the test lamp does not turn On and the circuit fuse is OK
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for less than 2 ohms between the test points :
- Ignition circuit terminal 62 @ Control module harness & Output terminal @ Fuse
- Ignition circuit terminal 67 @ Control module harness & Output terminal @ Fuse
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not turn On and the circuit fuse is open
- Ignition/Vehicle - Off
- Replace the component : Fuse
- Ignition - On / Vehicle - In Service Mode
- Verify the fuse does not open.
- If the fuse opens and there are components connected to the circuit - Disconnect a component and repeat procedure starting at step 5.1
- If the fuse opens with all components disconnected from the circuit - Repair the short to ground on the circuit.
- If the fuse does not open after disconnecting a component from the circuit - Replace the component disconnected last.
- Go to next step : If the fuse does not open with all components connected, except the following component : K20 Engine Control Module
- Ignition/Vehicle - Off
- Connect the electrical connector : K20 Engine Control Module
- Replace the component : Fuse
- Ignition - On / Vehicle - In Service Mode
- Verify the fuse does not open.
- If the fuse is open - Replace the component : K20 Engine Control Module
- Go to next step : If the fuse does not open.
- Operate each component on the circuit, one at a time. It might be necessary to use scan tool control functions to operate the components.
Verify the fuse does not open when any of the components are activated.
- If the fuse opens - Replace the component that caused the fuse to open when activated.
- Go to next step : If the fuse does not open.
- All OK.
- Go to next step : If the test lamp turns On
- Replace the component : K20 Engine Control Module