LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 88 (Automatic Transmission - 8L90 (M5U) - Repair Instructions - On Vehicle) >> Repair Instructions - On Vehicle >> Transmission Replacement (With LV1 Engine) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the J-21366  converter holding strap onto the transmission bell housing to retain the torque converter.
  2. Support the transmission with a transmission jack.
  3. Remove the J-21366  converter holding strap from the transmission.
  4. Slide the transmission straight onto the locating pins while lining up the marks on the flywheel and the torque converter.

    The torque converter must rotate freely by hand.

  5. GM5141104Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Install the transmission bolts (1) securing the transmission to the engine and tighten to 58 N.m (43 lb ft).

  6. GM4603745Courtesy of GENERAL MOTORS COMPANY

    Install the transmission bolt (1) and tighten to 58 N.m (43 lb ft).

  7. GM4603730Courtesy of GENERAL MOTORS COMPANY

    Install the bolts (1, 2, 3, 4, 5) securing the transmission to the engine and tighten to 58 N.m (43 lb ft).

  8. GM4603707Courtesy of GENERAL MOTORS COMPANY

    Install the brackets (2, 4) then tighten the nuts (1, 3) to 22 N.m (16 lb ft).

  9. Install the wire harness and all necessary wiring harness retainers to the transmission.
  10. Connect the transmission electrical connector to the transmission.
  11. GM4598714Courtesy of GENERAL MOTORS COMPANY

    Install the range selector cable (4) to the range selector cable bracket and to the range selector lever ball stud lever (3).

  12. Install the range selector cable retaining clip (1) to the transmission range selector cable.
  13. GM4598659Courtesy of GENERAL MOTORS COMPANY

    If reusing the torque converter bolts (1), clean the bolt threads and apply sealant to the threads prior to installation.

  14. Install the flywheel to torque converter bolts (1) and tighten to 65 N.m (48 lb ft).
  15. Install the starter motor. Starter Replacement (LWN) , or Starter Replacement (L96, LC8) , or Starter Replacement (LV1)
  16. GM4598253Courtesy of GENERAL MOTORS COMPANY

    Install the torque converter access plug (1).

  17. Install the warm up three-way catalytic converter. Warm Up Three-Way Catalytic Converter Replacement (LV1)
  18. Install the transmission mount. Transmission Mount Replacement
  19. Remove the transmission jack.
  20. Install the rear propeller shaft. Front and Rear Propeller Shaft Replacement (With M5U) , or Front and Rear Propeller Shaft Replacement (Chassis Cab with M5U) .
  21. Connect the transmission fluid cooler inlet and outlet pipe to the transmission. Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (M5U)
  22. Lower the vehicle.
  23. GM4590700Courtesy of GENERAL MOTORS COMPANY

    Connect the negative battery cable (1). Battery Negative Cable Disconnection and Connection (Single Battery) , or Battery Negative Cable Disconnection and Connection (Dual Battery) .

  24. Check the transmission fluid level and fill if necessary. Transmission Fluid Level and Condition Check
  25. If a NEW TCM has been installed into the vehicle, the NEW module needs to be reprogrammed. Service Programming System (SPS)
  26. NOTE:

    The Service Fast Learn Adapts procedure must be performed when one of the following repairs have been made to the vehicle. Failure to perform the procedure after one of the following repairs may result in poor transmission performance, as well as transmission DTCs being set:

    • Transmission internal service/overhaul
    • Valve body repair or replacement
    • Control solenoid valve assembly replacement
    • TCM software/calibration update
    • Any service in response to a shift quality concern
  27. Perform the Reset Transmission Adapts. Reset Transmission Adapts
  28. Program the transmission. Solenoid Valve Characterization Reprogramming