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Home >> Chevrolet >> 2020 >> Express 2500 LS, 6.0L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different car >> Section 82 (Bolted Exterior Body Panels And Closures) >> Repair Instructions >> Rear Door Hinge Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2019 GMC Savana 3500, 2019 GMC Savana 2500, 2019 Chevrolet Express 3500, and 2019 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the door from the vehicle. Refer to Rear Door Replacement - Left Side , or Rear Door Replacement - Right Side .
  2. GM277760Courtesy of GENERAL MOTORS COMPANY

    Remove the sealer that surrounds the hinge.

  3. Scribe the location of the existing hinges on the body pillar or the door.
  4. Mark the approximate centers of the mig welds on the hinge base.
  5. GM277761Courtesy of GENERAL MOTORS COMPANY

    Drill a 3 mm (1/8 in) pilot hole (5) completely through the spot welds (4) at each center punch mark.

  6. Drill a 13 mm (1/2 in) hole through the hinge base (6) and the body pillar or the door using the smaller hole as a pilot.
  7. GM277762Courtesy of GENERAL MOTORS COMPANY

    A small amount of weld may still retain the hinge base to the body pillar or the door. Drive a chisel between the hinge base and the body pillar or the door in order to separate the hinge from the body pillar or the door.

  8. GM334098Courtesy of GENERAL MOTORS COMPANY

    Remove the hinges from the door or the body pillar.